Magnetic tape head with a high saturation flux density magnetic pole interposed between a nonmagnetic closure section and a magnetic ferrite substrate

Claim 2

A write element for a magnetic tape head having a tape head surface, comprising: a magnetic ferrite substrate having a first surface, wherein a recess is formed on said first surface, said recess having a portion extending substantially parallel to and adjacent with the tape head surface, and wherein a trench is formed in said portion of said recess; a layer of nonmagnetic composition disposed in said trench to form an insulator; a conductive thin film coil disposed in said recess; an insulator layer interposed between said conductive thin film coil and said substrate to insulate said conductive thin film coil from said substrate and to form a magnetic gap layer, wherein a portion of said insulator layer is interposed between said layer of nonmagnetic composition in said trench and said conductive thin film coil; a nonmagnetic closure section having a planar surface parallel and adjacent to said first surface of said substrate, said closure section engaging said first surface of said substrate and enclosing said conductive coil, wherein said substrate and said closure section serve as pole pieces to define a front gap and back gap therebetween; and a substantially planar high saturation flux density magnetic pole piece interposed between said closure section and said substrate, comprising, a top section interposed between said closure section and said ferrite substrate within said front gap, said top section having a width defining a track width, and a bottom section, integrally formed with said top section, interposed between said closure section and said substrate within said back gap, said bottom section having a surface area substantially equivalent to a cross sectional area of said back gap, wherein said substrate and said closure section are connected to opposite sides of said top section at said front gap and said bottom section at said back gap.

Claim 3

The write element of claim 1, wherein said conductive thin film coil comprises at least one turn of electrically conducting material.

Claim 4

The write element of claim 1, wherein said layer of nonmagnetic composition is glass.

Claim 5

The write element of claim 1, wherein said substrate further comprises: a high saturation flux density composition layer dispose directly on said first surface of said substrate in a region adjoining said front gap, wherein a portion of said high saturation flux density composition layer is interposed between said trench and said layer of nonmagnetic composition.

Claim 6

The write element of claim 1, wherein said recessed has a depth such that said conductive thin film coil does not extend beyond said first surface of said substrate.

Claim 7

A write element for a multiple track, longitudinal, magnetic tape head, comprising: a ferrite substrate having a recess formed on a first surface of said substrate, said recess forming a closed path defining a back gap portion of said first surface and having a first length parallel with a second surface of said substrate parallel with said first surface, said first length and said second surface defining a front gap portion of said first surface; an electrically conductive material disposed in said recess to form a conductive thin film coil; a gap spacer interposed on said first surface of said substrate between said conductive thin film coil and said first surface to form a magnetic gap layer, said gap spacer having a thickness defining a back gap region thickness and a front gap region thickness; a high saturation flux density composition layer disposed directly on said front gap portion of said first surface of said substrate so as to be interposed between said gap spacer and said first surface of said substrate; a nonmagnetic closure section having a planar surface parallel and adjacent to said first surface of said substrate, said closure section engaging said first surface of said substrate and enclosing said conductive thin film coil; and a high saturation flux density magnetic pole piece interposed between said closure section and said substrate, comprising: a top section interposed between said closure section and said ferrite substrate within said front gap, said top section having a first width defining a track width, and a bottom section, integrally formed with said top section, interposed between said closure section and said substrate within said back gap, said bottom section having a surface area substantially equivalent to a cross sectional area of said back gap, wherein said substrate is configured with a trench formed in a portion of said recess parallel to and adjacent with said front gap, said trench is filled with a discrete layer of nonmetallic, nonmagnetic material, and wherein said substrate and said closure section are connected to opposite sides of said top section at said front gap and said bottom section at said back gap.

Claim 8

A write element for a multiple track, longitudinal, magnetic tape head, comprising: a ferrite substrate having a recess formed on a first surface of said substrate, said recess forming a closed path defining a back gap portion of said first surface and having a first length parallel with a second surface of said substrate parallel with said first surface, said first length and said second surface defining a front gap portion of said first surface; an electrically conductive material disposed in said recess to form a conductive thin film coil; a gap spacer interposed on said first surface of said substrate between said conductive thin film coil and said first surface to form a magnetic gap layer, said gap spacer having a thickness defining a back gap region thickness and a front gap region thickness; a high saturation flux density composition layer disposed directly on said front gap portion of said first surface of said substrate so as to be interposed between said gap spacer and said first surface of said substrate; a nonmagnetic closure section having a planar surface parallel and adjacent to said first surface of said substrate, said closure section engaging said first surface of said substrate and enclosing said conductive thin film coil; and a high saturation flux density magnetic pole piece interposed between said closure section and said substrate, comprising: a top section interposed between said closure section and said ferrite substrate within said front gap, said top section having a first width defining a track width, and a bottom section, integrally formed with said top section, interposed between said closure section and said substrate within said back gap, said bottom section having a surface area substantially equivalent to a cross sectional area of said back gap, wherein said substrate is configured with a trench formed in a portion of said recess parallel to and adjacent with said front gap, said trench is filled with a discrete layer of nonmetallic, nonmagnetic material, and wherein said substrate and said closure section are connected to opposite sides of said top section at said front gap and said bottom section at said back gap.

Claim 9

The write element of claim 6, wherein said recess has a depth such that said conductive thin film coil does not extend beyond said first surface of said substrate.

Claim 10

A multitrack, longitudinal magnetic tape head for writing data to magnetic tapes, comprising: a magnetic ferrite substrate; a plurality of recesses formed in a first surface of said substrate, each of said plurality of recesses defining a back gap portion of said first surface, each of said recesses having a first portion substantially parallel with a second surface of said substrate adjacent to said first surface, said first portion of said plurality of recesses and said second surface of said substrate defining a plurality of respective front gap portions of said first surface, wherein at least one of said plurality of recesses has a trench formed in said first portion of said recess, said trench being filled with a layer of nonmagnetic composition to form an insulator; a gap-producing insulating material interposed on said first surface of said substrate to form a magnetic gap layer; an electrically conductive material positioned in each of said plurality of recesses on said gap-producing insulating material to form conductive turns, wherein a first portion of said gap-producing insulating material is interposed between said first surface of said substrate and said electrically conductive material and a second portion of said gap-producing insulating material is interposed between said layer of nonmagnetic composition disposed in said trench and said electrically conductive material forming conductive turns; a nonmagnetic closure section; and a plurality of magnetic pole pieces interposed on a first surface of said nonmagnetic closure section, each of said plurality of magnetic pole pieces comprised of a high saturation magnetic flux density composition and having a top section and a bottom section and separated from a neighboring magnetic pole piece by an insulation region, wherein said first surface of said closure section is bonded to said first surface of said substrate such that said top section of each of said plurality of magnetic pole pieces is aligned with a respective one of said front gap portions of said first surface of said substrate and said bottom section of said magnetic pole piece is aligned with a respective one of said back gap portions of said first surface of said substrate.

Claim 11

A multitrack, longitudinal magnetic tape head for writing data to magnetic tapes, comprising: a magnetic ferrite substrate; a plurality of recesses formed in a first surface of said substrate, each of said plurality of recesses defining a back gap portion of said first surface, each of said recesses having a first portion substantially parallel with a second surface of said substrate adjacent to said first surface, said first portion of said plurality of recesses and said second surface of said substrate defining a plurality of respective front gap portions of said first surface, wherein at least one of said plurality of recesses has a trench formed in said first portion of said recess, said trench being filled with a layer of nonmagnetic composition to form an insulator; a gap-producing insulating material interposed on said first surface of said substrate to form a magnetic gap layer; an electrically conductive material positioned in each of said plurality of recesses on said gap-producing insulating material to form conductive turns, wherein a first portion of said gap-producing insulating material is interposed between said first surface of said substrate and said electrically conductive material and a second portion of said gap-producing insulating material is interposed between said layer of nonmagnetic composition disposed in said trench and said electrically conductive material forming conductive turns; a nonmagnetic closure section; and a plurality of magnetic pole pieces interposed on a first surface of said nonmagnetic closure section, each of said plurality of magnetic pole pieces comprised of a high saturation magnetic flux density composition and having a top section and a bottom section and separated from a neighboring magnetic pole piece by an insulation region, wherein said first surface of said closure section is bonded to said first surface of said substrate such that said top section of each of said plurality of magnetic pole pieces is aligned with a respective one of said front gap portions of said first surface of said substrate and said bottom section of said magnetic pole piece is aligned with a respective one of said back gap portions of said first surface of said substrate.

Claim 12

The magnetic tape head of claim 8, further comprising: a high saturation magnetic flux density composition layer disposed directly on said first surface of said substrate, wherein a portion of said high saturation flux density composition layer is interposed between said trench and said layer of nonmagnetic composition.

Claim 13

The magnetic tape head of claim 8, wherein said layer of nonmagnetic composition in said trench is glass.

Claim 14

The magnetic tape head of claim 8, wherein said magnetic ferrite substrate comprises MnZn ferrite substrate.

Claim 15

The magnetic tape head of claim 8, wherein said high saturation magnetic flux density composition layer has a thickness of between 1 and 2 micrometers.