Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
114 words
In the manufacture of an integrated circuit including a semiconductor substrate, a method of preparing said semiconductor substrate having a diamond coated trench, the method comprising the steps of: etching a trench in a semiconductor substrate such that said trench has a bottom surface and sidewalls surrounded by a circumferential top surface segment of said semiconductor substrate; uniformly toughening said bottom surface and said sidewalls; prior to roughening at least said bottom surface, masking on said circumferential top surface segment a masking material such that said circumferential top surface segment is prevented from being toughened; and selectively nucleating a diamond layer on said rough bottom surface and on said rough sidewalls inside said trench.
Claim 2
Dependent Claim
114 words
In the manufacture of an integrated circuit including a semiconductor substrate, a method of preparing said semiconductor substrate having a diamond coated trench, the method comprising the steps of: etching a trench in a semiconductor substrate such that said trench has a bottom surface and sidewalls surrounded by a circumferential top surface segment of said semiconductor substrate; uniformly toughening said bottom surface and said sidewalls; prior to roughening at least said bottom surface, masking on said circumferential top surface segment a masking material such that said circumferential top surface segment is prevented from being toughened; and selectively nucleating a diamond layer on said rough bottom surface and on said rough sidewalls inside said trench.
Claim 3
Dependent Claim
31 words
A method of preparing a semiconductor substrate as recited in claim 1 wherein said masking step occurs before said etching step and wherein said etching step is a reactive ion etching.
Claim 4
Dependent Claim
28 words
A method of preparing a semiconductor substrate as recited in claim 2 further comprising cleaning said semiconductor substrate after said reactive ion etching to remove said masking material.
Claim 5
Dependent Claim
27 words
A method of preparing a semiconductor substrate as recited in claim 1 wherein said roughening step has separate steps for roughening said bottom surface and said sidewalls.
Claim 6
Dependent Claim
32 words
A method of preparing a semiconductor substrate as recited in claim 4 wherein said bottom surface roughening is performed by a first process distinct from a second process performing said sidewall roughening.
Claim 7
Dependent Claim
44 words
A method of preparing a semiconductor substrate as recited in claim 5 wherein said bottom surface roughness and said sidewall roughness are substantially the same such that said nucleating step forms said diamond layer evenly over said rough bottom surface and said rough sidewalls.
Claim 8
Dependent Claim
33 words
A method of preparing a semiconductor substrate as recited in claim 6 wherein said bottom surface toughening step is a plasma etching which uses a halogen gas mixture to roughen said bottom surface.
Claim 9
Dependent Claim
39 words
A method of preparing a semiconductor substrate as recited in claim 7 wherein said halogen gas mixture contains at most about one pan hydrogen bromide per one pan chlorine such that said bottom surface roughening is an anisotropic etching.
Claim 10
Dependent Claim
44 words
A method of preparing a semiconductor substrate as recited in claim 8 wherein said anisotropic etching of said bottom surface occurs for power in a range of about 100 to 300 watts applied to said halogen gas mixture for about 20 to 150 seconds.
Claim 11
Dependent Claim
33 words
A method of preparing a semiconductor substrate as recited in claim 9 wherein said semiconductor substrate is at a temperature between about 90 degrees Celsius and 150 degrees Celsius during said anisotropic etching.
Claim 12
Dependent Claim
46 words
A method of preparing a semiconductor substrate as recited in claim 9 wherein said halogen gas mixture and said semiconductor substrate are inside an etching chamber and said halogen gas mixture is at a pressure between about 100 millitorr and 200 millitorr during said anisotropic etching.
Claim 13
Dependent Claim
22 words
A method of preparing a semiconductor substrate as recited in claim 6 wherein said sidewall roughening step uses a halogen gas mixture.
Claim 14
Dependent Claim
44 words
A method of preparing a semiconductor substrate as recited in claim 12 wherein said halogen gas mixture contains in the range of about 2 parts to 3 parts hydrogen bromide per one part chlorine such that said sidewall surface roughening is an isotropic etching.
Claim 15
Dependent Claim
42 words
A method of preparing a semiconductor substrate as recited in claim 13 wherein isotropic etching of said sidewalls occurs for power in a range of about 100 to 200 watts applied to said halogen gas mixture for about 50 to 150 seconds.
Claim 16
Dependent Claim
31 words
A method of preparing a semiconductor substrate as recited in claim 13 wherein said semiconductor substrate is at a temperature between about 90 and 150 degrees Celsius during said isotropic etching.
Claim 17
Dependent Claim
47 words
A method of preparing a semiconductor substrate as recited in claim 13 wherein said halogen gas mixture and said semiconductor substrate are inside an etching chamber and wherein said halogen gas mixture is at a pressure between about 50 millitorr and 250 millitorr during said anisotropic etching.
Claim 18
Dependent Claim
35 words
A method of preparing a semiconductor substrate as recited in claim 6 wherein said bottom surface roughness and said sidewall roughnesses have average grain sizes in a range between about 300 angstroms and 600 angstroms.
Claim 19
Dependent Claim
25 words
A method of preparing a semiconductor substrate as recited in claim 1 wherein said nucleating step uses chemical vapor deposition to form said diamond layer.