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US5572404A Expired / Lapsed US ⏱️ 0.0 years remaining

Heat transfer module incorporating liquid metal squeezed from a compliant body

Assignee: Unisys Corp
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Filing: 1995-09-21
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Granted: 1996-11-05
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Expires: 2015-09-21
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Abstract

Abstract A heat transfer module, comprises: a heat generating unit and a heat receiving unit which are separated by a gap; a compliant body, having microscopic voids therethrough, which is compressed into the gap; and a liquid metal alloy that is absorbed in the microscopic voids in the compliant body. Further, the heat transfer module also includes a seal ring in the gap which surrounds the compliant body and which is spaced apart from the compliant body; and, the compliant body is intentionally compressed so much that a portion of the liquid metal alloy is squeezed from the compliant body into the space between the compliant body and the seal ring. Squeezing liquid metal alloy from the compliant body lowers the thermal resistance between the heat generating unit and the heat receiving unit by increasing the area through which heat is transferred and by increasing the thermal conductivity through the compliant body.

Inventors

  • 👤 Wilbur T. Layton
  • 👤 Ronald A. Norell
  • 👤 James A. Roecker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 13:20
CPC Classifications
H; H10; H10W; H10W40/00; H10W40/70; H10W40/77; Y; Y10; Y10S; Y10S165/00; Y10S165/907

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 112 words
A heat transfer module, comprising, a heat generating unit and a heat receiving unit which are separated by a gap; a compliant body, having microscopic voids therethrough, which is in said gap; a liquid metal alloy that is absorbed in microscopic voids in said compliant body; a seal ring, in said gap, which surrounds compliant body and is spaced, at least in part, from said compliant body; and, a clamping means which squeezes all of the above recited components together and compresses said compliant body so much that a portion of said liquid metal alloy is squeezed from said compliant body into the space between said compliant body and said seal ring.
Claim 2
Dependent Claim 112 words
A heat transfer module, comprising, a heat generating unit and a heat receiving unit which are separated by a gap; a compliant body, having microscopic voids therethrough, which is in said gap; a liquid metal alloy that is absorbed in microscopic voids in said compliant body; a seal ring, in said gap, which surrounds compliant body and is spaced, at least in part, from said compliant body; and, a clamping means which squeezes all of the above recited components together and compresses said compliant body so much that a portion of said liquid metal alloy is squeezed from said compliant body into the space between said compliant body and said seal ring.
Claim 3
Dependent Claim 43 words
A module according to claim 1 wherein said liquid metal alloy which is squeezed from said compliant body fills a portion of said space, between said compliant body and said seal ring, which is at least one-tenth as large as said compliant body.
Claim 4
Dependent Claim 37 words
A module according to claim 1 wherein said liquid metal alloy which is squeezed from said compliant body fills at least 10%, but less than 100%, of said space between said compliant body and said seal ring.
Claim 5
Dependent Claim 31 words
A module according to claim 1 wherein said liquid metal alloy which is squeezed from said compliant body fills 100% of said space between said compliant body and said seal ring.
Claim 6
Dependent Claim 16 words
A module according to claim 1 wherein said heat generating unit is an integrated circuit package.
Claim 7
Dependent Claim 16 words
A module according to claim 1 wherein said heat generating unit is an electrical power converter.
Claim 8
Dependent Claim 16 words
A module according to claim 1 wherein said heat receiving unit is a liquid cooled unit.
Claim 9
Dependent Claim 16 words
A module according to claim 1 wherein said heat receiving unit is an air cooled unit.
Claim 10
Dependent Claim 30 words
A module according to claim 1 wherein said seal ring has projections which contact said compliant body and hold the remainder of said seal ring spaced from said compliant body.
Claim 11
Dependent Claim 30 words
A module according to claim 1 wherein said compliant body has projections which contact said seal ring and hold the remainder of said compliant body spaced from said seal ring.
Claim 12
Dependent Claim 19 words
A module according to claim 1 wherein said seal ring is spaced, in its entirety, from said compliant body.
Claim 13
Dependent Claim 28 words
A module according to claim 11 wherein said seal ring is held apart from said compliant body by a separate retaining member which bridges the space there between.
Claim 14
Dependent Claim 39 words
A module according to claim 1 wherein said seal ring contacts the entire perimeter of said compliant body and said compliant body has a central opening for receiving said liquid metal alloy which is squeezed from said compliant body.
Claim 15
Dependent Claim 39 words
A module according to claim 1 wherein said seal ring contacts the entire perimeter of said compliant body and said compliant body has several internal openings for receiving said liquid metal alloy which is squeezed from said compliant body.

References Cited (Backward Citations)

US2946681A Cited
US3694699A Cited
US4381818A Cited
US4233645A Cited
US4823863A Cited
US5323294A Cited
US5459352A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-11-05 2000-05-06 2000-11-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-11-05 2004-05-06 2004-11-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-11-05 2008-05-06 2008-11-05 $7700.00 Window Closed / Lapsed

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