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US5527647A Expired / Lapsed US ⏱️ 0.0 years remaining

Phase shift mask and its manufacturing method

Assignee: Fujitsu Ltd
•
Filing: 1994-09-12
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Granted: 1996-06-18
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Expires: 2014-09-12
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Abstract

Abstract A method for manufacturing a phase shift mask of the invention comprises a process of protecting a side wall of an opening in a light-damping film by means of a resist and then etching the light-damping film to be so thin as a halftone film.

Inventors

  • 👤 Kazumasa Doi
  • 👤 Kazuhiko Sumi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:32
CPC Classifications
G; G03; G03F; G03F1/00; G03F1/26; G03F1/32; G03F7/00; G03F7/20; G03F7/2022

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 169 words
A method for forming a halftone pattern of a phase shift mask, comprising the steps of: forming a light-damping film on a transparent substrate; applying a first resist on the light-damping film; patterning the first resist; forming a light-transmitting pattern on the light-damping film by etching the light-damping film using the first resist pattern as an etching mask; applying a second resist of a negative type on the light-transmitting pattern so that at least a light-transmitting portion of the light-transmitting pattern is filled up with the second resist; exposing the second resist to a light through a reverse side of the transparent substrate using the light-damping film as a mask, thereby enabling only the light-exposed portion of the second resist to be non-soluble in a developer; removing unexposed portions of the second resist by developing thereof; and etching the light-damping film to reduce a film thickness thereof using the remaining second resist as an etching protection for the light-damping film, thereby forming a halftone pattern on the transparent substrate.
Claim 2
Independent Claim 169 words
A method for forming a halftone pattern of a phase shift mask, comprising the steps of: forming a light-damping film on a transparent substrate; applying a first resist on the light-damping film; patterning the first resist; forming a light-transmitting pattern on the light-damping film by etching the light-damping film using the first resist pattern as an etching mask; applying a second resist of a negative type on the light-transmitting pattern so that at least a light-transmitting portion of the light-transmitting pattern is filled up with the second resist; exposing the second resist to a light through a reverse side of the transparent substrate using the light-damping film as a mask, thereby enabling only the light-exposed portion of the second resist to be non-soluble in a developer; removing unexposed portions of the second resist by developing thereof; and etching the light-damping film to reduce a film thickness thereof using the remaining second resist as an etching protection for the light-damping film, thereby forming a halftone pattern on the transparent substrate.
Claim 3
Dependent Claim 20 words
The method as defined in claim 1, wherein the light-damping film is formed of one material using as halftone film.
Claim 4
Dependent Claim 23 words
The method as defined in claim 2, wherein the light-damping film is formed of either of chromium, chromium oxide, and chromium oxidic nitride.
Claim 5
Dependent Claim 38 words
The method defined in claim 3, wherein the light-damping film is formed to be thin by a dry etching method using a reactive gas of chlorine family or a wet etching method using a cerium diammonium nitrate solution.
Claim 6
Dependent Claim 38 words
The method as defined in claim 1, wherein the light-damping film has a two-layered structure formed of a halftone film in contact with the surface of the transparent substrate and a shading film formed on the halftone film.
Claim 7
Dependent Claim 22 words
The method as defined in claim 5, wherein the halftone film has thickness to transmit 5 to 15% of a exposure light.
Claim 8
Dependent Claim 20 words
The method as defined in claim 5, wherein the shading film is removed by using a cerium diammonium nitrate solution.
Claim 9
Dependent Claim 22 words
The method as defined in claim 5, wherein the halftone film is formed of either of chromium oxide and chromium oxidic nitride.
Claim 10
Dependent Claim 29 words
The method as defined in claim 5, wherein the halftone film contains fluorine and the shading film is removing by wet-etching as using the second resist as a mask.
Claim 11
Dependent Claim 15 words
The method as defined in claim 5, wherein the shading film is formed of chromium.
Claim 12
Dependent Claim 35 words
The method as defined in claim 1, wherein a dented part to be a phase shifter is formed in the transparent substrate as using the first resist as a mask after opening the light-transmitting pattern.
Claim 13
Dependent Claim 31 words
The method as defined in claim 1, further comprising a step of forming a phase shifter pattern composed of a transparent film on the halftone film after removing the second resist.
Claim 14
Dependent Claim 16 words
The method as defined in claim 12, wherein the transparent film is formed of silicon oxide.
Claim 15
Independent Claim 167 words
A method for forming a halftone pattern of a phase shift mask, comprising the steps of: forming a halftone film on a transparent substrate; forming a light-damping film on the halftone film; applying a first resist on the light-damping film; patterning the first resist; forming a light-transmitting pattern on the light-damping film and the halftone film by etching using the first resist pattern as an etching mask; applying a second resist of a negative type on the light-transmitting pattern such that at least a light-transmitting portion of the light-transmitting pattern is filled up with the second resist; exposing the second resist to a light through a reverse side of the transparent substrate using the light-damping film as a mask, thereby enabling only the light-exposed portion of the second resist to be non-soluble in a developer; removing unexposed portions of the second resist by developing thereof; and removing the light-damping film using the remaining second resist as an etching mask, thereby exposing a part of the halftone film.
Claim 16
Independent Claim 167 words
A method for forming a halftone pattern of a phase shift mask, comprising the steps of: forming a halftone film on a transparent substrate; forming a light-damping film on the halftone film; applying a first resist on the light-damping film; patterning the first resist; forming a light-transmitting pattern on the light-damping film and the halftone film by etching using the first resist pattern as an etching mask; applying a second resist of a negative type on the light-transmitting pattern such that at least a light-transmitting portion of the light-transmitting pattern is filled up with the second resist; exposing the second resist to a light through a reverse side of the transparent substrate using the light-damping film as a mask, thereby enabling only the light-exposed portion of the second resist to be non-soluble in a developer; removing unexposed portions of the second resist by developing thereof; and removing the light-damping film using the remaining second resist as an etching mask, thereby exposing a part of the halftone film.
Claim 17
Dependent Claim 24 words
The method as defined in claim 14, wherein the halftone film is formed with thickness to transmit 5 to 15% of an exposure light.
Claim 18
Dependent Claim 27 words
The method as defined in claim 14, wherein the halftone film is formed with a sufficient thickness to shift an exposure light by 180 degrees in phase.
Claim 19
Dependent Claim 16 words
The method defined in claim 14, wherein the second resist is exposed by using another light.
Claim 20
Independent Claim 108 words
A method for manufacturing a phase shift mask, comprising: forming one after another a halftone film containing fluorine and a shading film on a transparent substrate; applying a resist onto the shading film; forming an opening in a light-transmitting area of the resist by exposing and developing; opening a light-transmitting pattern in the halftone film and the shading film by etching the halftone film and the shading film as using the resist as a mask; and removing the shading film without a shading area by means of a wet-etching method using the resist as a mask after removing a part of the resist existing outside the shading area.
Claim 21
Independent Claim 108 words
A method for manufacturing a phase shift mask, comprising: forming one after another a halftone film containing fluorine and a shading film on a transparent substrate; applying a resist onto the shading film; forming an opening in a light-transmitting area of the resist by exposing and developing; opening a light-transmitting pattern in the halftone film and the shading film by etching the halftone film and the shading film as using the resist as a mask; and removing the shading film without a shading area by means of a wet-etching method using the resist as a mask after removing a part of the resist existing outside the shading area.
Claim 22
Dependent Claim 28 words
The method for manufacturing a phase shift mask as defined in claim 18, wherein the halftone film is made of either of chromium oxide and chromium oxidic nitride.
Claim 23
Dependent Claim 30 words
The method for manufacturing a phase shift mask as defined in claim 18, wherein the halftone film has thickness enough to shift an exposure light by 180 degrees in phase.
Claim 24
Dependent Claim 28 words
The method for manufacturing a phase shift mask as defined in claim 18, wherein the halftone film has thickness to transmit 5 to 15% of an exposure light.
Claim 25
Dependent Claim 21 words
The method for manufacturing a phase shift mask as defined in claim 18, wherein the shading film is made of chromium.
Claim 26
Dependent Claim 22 words
The method for manufacturing a phase shift mask as defined in claim 18, wherein the shading area exists around a device area.
Claim 27
Dependent Claim 26 words
The method for manufacturing a phase shift mask as defined in claim 18, wherein the shading film is removed by using a cerium diammonium nitrate solution.
Claim 28
Dependent Claim 19 words
A phase shift mask comprising: a transparent substrate; and a halftone film containing fluorine formed on the transparent substrate.
Claim 29
Dependent Claim 19 words
A phase shift mask comprising: a transparent substrate; and a halftone film containing fluorine formed on the transparent substrate.
Claim 30
Dependent Claim 37 words
The phase shift mask as defined in claim 25, wherein an opening to be a light-transmitting pattern is formed in the halftone film, and a shading film is formed on the halftone film at a shading area.

References Cited (Backward Citations)

US4890309A Cited
EP0462560A1 Cited
US5380609A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-06-18 1999-12-18 2000-06-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-06-18 2003-12-18 2004-06-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-06-18 2007-12-18 2008-06-18 $7700.00 Window Closed / Lapsed

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