Process of fixing a heat sink to a semiconductor chip and package cap

Claim 1

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; flowing a resin material having high heat conductivity into an opening of said cap, thereby coating said semiconductor chip with said resin material; inserting one end portion of said heat sink into said opening of said cap to contact said one end portion of said heat sink to said resin material; and fixing said heat sink to said cap and sealing said cap hermetically by embedding an adhesive material in a gap between said inner wall of said opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said resin material.

Claim 2

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; flowing a resin material having high heat conductivity into an opening of said cap, thereby coating said semiconductor chip with said resin material; inserting one end portion of said heat sink into said opening of said cap to contact said one end portion of said heat sink to said resin material; and fixing said heat sink to said cap and sealing said cap hermetically by embedding an adhesive material in a gap between said inner wall of said opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said resin material.

Claim 3

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; inserting one end portion of said heat sink into an opening of said cap and contacting said one end of said heat sink to said semiconductor chip; and embedding an adhesive material in a gap between said one end of said heat sink and said semiconductor chip by injecting said adhesive material into a gap between an inner wall of said opening of said cap and said heat sink, said adhesive material maintaining contact between said heat sink and said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed.

Claim 4

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; inserting one end portion of said heat sink into an opening of said cap and contacting said one end of said heat sink to said semiconductor chip; and embedding an adhesive material in a gap between said one end of said heat sink and said semiconductor chip by injecting said adhesive material into a gap between an inner wall of said opening of said cap and said heat sink, said adhesive material maintaining contact between said heat sink and said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed.

Claim 5

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; inserting one end portion of said heat sink into an opening of said cap and contacting said one end of said heat sink to said semiconductor chip; and embedding an adhesive material in a gap between said one end of said heat sink and said semiconductor chip by injecting said adhesive material into a gap between an inner wall of said opening of said cap and said heat sink, said adhesive material maintaining contact between said heat sink and said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed, wherein a metal film is formed on said inner wall of said opening of said cap, a metal film is formed on said portion of said one end of said heat sink, and said adhesive material is injected into a gap between said metal films.

Claim 6

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; inserting one end portion of said heat sink into an opening of said cap and contacting said one end of said heat sink to said semiconductor chip; and embedding an adhesive material in a gap between said one end of said heat sink and said semiconductor chip by injecting said adhesive material into a gap between an inner wall of said opening of said cap and said heat sink, said adhesive material maintaining contact between said heat sink and said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed, wherein a metal film is formed on said inner wall of said opening of said cap, a metal film is formed on said portion of said one end of said heat sink, and said adhesive material is injected into a gap between said metal films.

Claim 7

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; flowing a resin material having high heat conductivity into an opening of said cap, thereby coating said semiconductor chip with said resin material; inserting one end portion of said heat sink into said opening of said cap to contact said one end portion of said heat sink to said resin material; and fixing said heat sink to said cap and sealing said cap hermetically by embedding an adhesive material in a gap between said inner wall of said opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said resin material, wherein a metal film is formed on said inner wall of said opening of said cap, a metal film is formed on a surface of said heat sink facing said inner wall, and said adhesive material is injected into a gap between said metal films.

Claim 8

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip; fixing and adhering said cap to said second substrate; flowing a resin material having high heat conductivity into an opening of said cap, thereby coating said semiconductor chip with said resin material; inserting one end portion of said heat sink into said opening of said cap to contact said one end portion of said heat sink to said resin material; and fixing said heat sink to said cap and sealing said cap hermetically by embedding an adhesive material in a gap between said inner wall of said opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said resin material, wherein a metal film is formed on said inner wall of said opening of said cap, a metal film is formed on a surface of said heat sink facing said inner wall, and said adhesive material is injected into a gap between said metal films.

Claim 9

A method of manufacturing a semiconductor chip module having a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip thereon, said semiconductor chip having a groove for accommodating a heat sink; fixing and adhering said cap to said second substrate; placing one end portion of said heat sink in direct contact with a region of said semiconductor chip surrounded by said groove; and embedding an adhesive in a gap between an inner wall of an opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed, wherein a metal film is formed on said inner wall of said opening of said cap, a metal film is formed on said one end of said heat sink, and said adhesive material is injected into a gap between said metal films.

Claim 10

A method of manufacturing a semiconductor chip module having a semiconductor chip, said method comprising the steps of: preparing a first substrate, a cap and a heat sink, said first substrate being fixed on a second substrate for mounting said semiconductor chip thereon, said semiconductor chip having a groove for accommodating a heat sink; fixing and adhering said cap to said second substrate; placing one end portion of said heat sink in direct contact with a region of said semiconductor chip surrounded by said groove; and embedding an adhesive in a gap between an inner wall of an opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed, wherein a metal film is formed on said inner wall of said opening of said cap, a metal film is formed on said one end of said heat sink, and said adhesive material is injected into a gap between said metal films.

Claim 11

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a second substrate, a cap and a heat sink, said first substrate being fixed on said second substrate for mounting said semiconductor chip thereon, said first substrate having an insulating film formed on a circumferential portion of said semiconductor chip; fixing and adhering said cap to said second substrate; placing one end of said heat sink in direct contact with said semiconductor chip; and embedding an adhesive material in a gap between an inner wall of an opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed, wherein a metal film is formed on said inner wall of said opening of said cap and on said one end of said heat sink, and said adhesive material is injected into a gap between said metal films.

Claim 12

A method of manufacturing a semiconductor chip module housing a semiconductor chip, said method comprising the steps of: preparing a first substrate, a second substrate, a cap and a heat sink, said first substrate being fixed on said second substrate for mounting said semiconductor chip thereon, said first substrate having an insulating film formed on a circumferential portion of said semiconductor chip; fixing and adhering said cap to said second substrate; placing one end of said heat sink in direct contact with said semiconductor chip; and embedding an adhesive material in a gap between an inner wall of an opening of said cap and said heat sink with said one end of said heat sink remaining in contact with said semiconductor chip, whereby said heat sink is fixed to said cap and said cap is hermetically sealed, wherein a metal film is formed on said inner wall of said opening of said cap and on said one end of said heat sink, and said adhesive material is injected into a gap between said metal films.