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US5525159A Expired / Lapsed US ⏱️ 0.0 years remaining

Plasma process apparatus

Assignee: Tokyo Electron Ltd
•
Filing: 1994-12-16
•
Granted: 1996-06-11
•
Expires: 2014-12-16
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Abstract

Abstract A plasma CVD apparatus for forming a silicon film on an LCD substrate includes a container which is divided into process and upper chambers by a quartz partition plate. A work table on which the substrate is mounted is arranged in the process chamber and a lower electrode to which a high frequency potential is applied is arranged in the work table. First lower and second upper supply heads are arranged between the partition plate and the work table in the process chamber. SiH 4 and H 2 gas and He gases are supplied through the first and second supply heads. He gas is transformed into plasma while SiH 4 and H 2 gas is excited and decomposed by the plasma thus formed. Two coils are arranged in the upper chamber and high frequency voltages are applied to the coils to generate electromagnetic field to induce the transforming of He gas into plasma. High frequency voltages applied to the coils are the same in phase and directions of current flowing through adjacent portions of the coils are the same.

Inventors

  • 👤 Kiichi Hama
  • 👤 Jiro Hata
  • 👤 Toshiaki Hongoh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 22:19
CPC Classifications
H; H10; H10P; H10P50/00; C; C23; C23C; C23C16/00; C23C16/44; C23C16/455; C23C16/45563; C23C16/45565; C23C16/4401; C23C16/4404; C23C16/458; C23C16/4582; C23C16/4583; C23C16/4586; C23C16/46; C23C16/463; C23C16/466; C23C16/50; C23C16/505; C23C16/509; C23C16/5096; H01; H01J; H01J37/00; H01J37/32; H01J37/32009; H01J37/32082; H01J37/321; H01J37/3211; H01J37/32431; H01J37/3244; H01J37/32449

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 201 words
An apparatus for processing a process region of a substrate, using a plasma, comprising: a casing for defining an air-tight process chamber and provided with a window plate made of dielectric; an exhaust for exhausting and setting the process chamber to a vacuum; a work table arranged in the process chamber and having a support face opposed to the window plate, said substrate being mounted on the support face of the work table, facing said process region to the window plate; a main supply for supplying a process gas between the window plate and the substrate on the support face of the work table, at least a part of the process gas being transformed into the plasma; an induction electrode for generating electromagnetic field between the window plate and the substrate on the support face of the work table to induce generation of the plasma, and including plural conductive coils arranged outside the process chamber and opposed to the window plate; and a power supply section for applying high frequency voltages to the coils; wherein high frequency voltages applied to the coils are the same in phase and directions of current flowing through adjacent portions of the coils are the same.
Claim 2
Independent Claim 201 words
An apparatus for processing a process region of a substrate, using a plasma, comprising: a casing for defining an air-tight process chamber and provided with a window plate made of dielectric; an exhaust for exhausting and setting the process chamber to a vacuum; a work table arranged in the process chamber and having a support face opposed to the window plate, said substrate being mounted on the support face of the work table, facing said process region to the window plate; a main supply for supplying a process gas between the window plate and the substrate on the support face of the work table, at least a part of the process gas being transformed into the plasma; an induction electrode for generating electromagnetic field between the window plate and the substrate on the support face of the work table to induce generation of the plasma, and including plural conductive coils arranged outside the process chamber and opposed to the window plate; and a power supply section for applying high frequency voltages to the coils; wherein high frequency voltages applied to the coils are the same in phase and directions of current flowing through adjacent portions of the coils are the same.
Claim 3
Dependent Claim 50 words
The apparatus according to claim 1, further comprising an air-tight auxiliary chamber arranged next to the process chamber to house the coils, a cooler for cooling the coils, and a pressure adjuster for keeping a pressure difference between pressures in the process and auxiliary chambers smaller than a set value.
Claim 4
Dependent Claim 50 words
The apparatus according to claim 2, wherein said pressure adjuster includes a supply for supplying a gas into the auxiliary chamber, an exhaust for exhausting the auxiliary chamber to a vacuum, and a controller for adjusting the pressure in the auxiliary chamber according to the pressure in the Process chamber.
Claim 5
Dependent Claim 26 words
The apparatus according to claim 3, wherein said gas supplied into the auxiliary chamber is a coolant and it serves as a part of the cooler.
Claim 6
Dependent Claim 21 words
The apparatus according to claim 1, wherein each of said coils is seated on a seat arranged on the window plate.
Claim 7
Dependent Claim 21 words
The apparatus according to claim 5, wherein a passage through which coolant is circulated is formed in each of the seats.
Claim 8
Dependent Claim 87 words
The apparatus according to claim 1, wherein said main supply includes a first supply member having a first supply head arranged between the window plate and the support face of the work table and made of dielectric, said first supply head has a plurality of supply holes arranged to uniformly cover the whole of the process region of the substrate on the support face of the work table, and at least a part of the process gas is supplied into the process chamber through the supply holes.
Claim 9
Dependent Claim 63 words
The apparatus according to claim 7, wherein said main supply includes a second supply member arranged between the window plate and the first supply member, said process gas includes first and second gases supplied through the first and second supply members, and said second gas is transformed into the plasma while said first gas is excited and decomposed by the plasma thus formed.
Claim 10
Dependent Claim 40 words
The apparatus according to claim 8, wherein said apparatus is used as a plasma CVD apparatus to form a film on the process region of the substrate and said first gas is decomposed to provide a material of the film.
Claim 11
Dependent Claim 27 words
The apparatus according to claim 8, wherein said first supply head comprises a lattice formed of a combination of pipe elements through which said first gas flows.
Claim 12
Dependent Claim 30 words
The apparatus according to claim 10, further comprising a lower electrode arranged in the work table and a power supply for applying a high frequency potential to the lower electrode.
Claim 13
Dependent Claim 46 words
The apparatus according to claim 10, wherein said second supply member includes a second supply head comprising a pipe frame through which said second gas flows, and a plurality of supply holes through which said second gas is supplied are formed in the second supply head.
Claim 14
Independent Claim 192 words
An apparatus for processing a process region of a substrate, using a plasma, comprising: a casing for defining an air-tight process chamber and provided with a window plate made of dielectric; an exhaust for exhausting and setting process chamber to a vacuum; a work table arranged in the process chamber and having a support face opposed to the window plate, said substrate being mounted on the support face of the work table, facing said process region to the window plate; a main supply for supplying a process gas between the window plate and the substrate on the support face of the work table, at least a part of the process gas being transformed into the plasma; an induction electrode for generating electro-magnetic field between the window plate and the substrate on the support face of the work table to induce generation of the plasma, and including plural conductive coils arranged outside the process chamber and opposed to the window plate; and a power supply section for applying high frequency voltages to the coils; wherein phases of the high frequency voltages applied to the coils are shifted from each other by 120 degrees.
Claim 15
Independent Claim 192 words
An apparatus for processing a process region of a substrate, using a plasma, comprising: a casing for defining an air-tight process chamber and provided with a window plate made of dielectric; an exhaust for exhausting and setting process chamber to a vacuum; a work table arranged in the process chamber and having a support face opposed to the window plate, said substrate being mounted on the support face of the work table, facing said process region to the window plate; a main supply for supplying a process gas between the window plate and the substrate on the support face of the work table, at least a part of the process gas being transformed into the plasma; an induction electrode for generating electro-magnetic field between the window plate and the substrate on the support face of the work table to induce generation of the plasma, and including plural conductive coils arranged outside the process chamber and opposed to the window plate; and a power supply section for applying high frequency voltages to the coils; wherein phases of the high frequency voltages applied to the coils are shifted from each other by 120 degrees.
Claim 16
Dependent Claim 20 words
The apparatus according to claim 13, wherein said induction electrode comprises three coils arranged at vertexes of an equilateral triangle.
Claim 17
Dependent Claim 51 words
The apparatus according to claim 13, further comprising an air-tight auxiliary chamber arranged next to the process chamber to house said coils therein, a cooler for cooling the coils, and a pressure adjuster for keeping a pressure difference between pressures in the process and auxiliary chambers smaller than a set value.
Claim 18
Dependent Claim 300 words
A CVD apparatus for forming a film on a process region of a substrate, using a plasma, comprising: a casing for defining an air-tight process chamber and provided with a window plate made of dielectric; an exhaust for exhausting and setting the process chamber to a vacuum; a work table arranged in the process chamber and having a support face opposed to the window plate, said substrate being mounted on the support face of the work table, facing said process region to the window plate; a main supply for supplying a process gas between the window plate and the substrate on the support face of the work table, and including a first supply member having a first supply head made of dielectric and arranged between the window plate and the support face of the work table and a second supply member arranged between the window plate and the first supply member, said first supply head including a plurality of supply holes to uniformly cover the whole of the process region of the substrate on the support face, said process gas including first and second gases supplied through the first and second supply members, respectively, and said second gas being transformed into the plasma while said first gas being excited and decomposed by the plasma thus formed to provide a material of the film; an induction electrode for generating electro-magnetic field between the window plate and the substrate on the support face of the work table to induce generation of the plasma, and including plural conductive coils arranged outside the process chamber and opposed to the window plate; and a power supply section for applying high frequency voltages to the coils; wherein the phases of the high frequency voltages applied to the coils are shifted from each other by 90 degrees.
Claim 19
Dependent Claim 300 words
A CVD apparatus for forming a film on a process region of a substrate, using a plasma, comprising: a casing for defining an air-tight process chamber and provided with a window plate made of dielectric; an exhaust for exhausting and setting the process chamber to a vacuum; a work table arranged in the process chamber and having a support face opposed to the window plate, said substrate being mounted on the support face of the work table, facing said process region to the window plate; a main supply for supplying a process gas between the window plate and the substrate on the support face of the work table, and including a first supply member having a first supply head made of dielectric and arranged between the window plate and the support face of the work table and a second supply member arranged between the window plate and the first supply member, said first supply head including a plurality of supply holes to uniformly cover the whole of the process region of the substrate on the support face, said process gas including first and second gases supplied through the first and second supply members, respectively, and said second gas being transformed into the plasma while said first gas being excited and decomposed by the plasma thus formed to provide a material of the film; an induction electrode for generating electro-magnetic field between the window plate and the substrate on the support face of the work table to induce generation of the plasma, and including plural conductive coils arranged outside the process chamber and opposed to the window plate; and a power supply section for applying high frequency voltages to the coils; wherein the phases of the high frequency voltages applied to the coils are shifted from each other by 90 degrees.
Claim 20
Dependent Claim 27 words
The apparatus according to claim 16, wherein said first supply head comprises a lattice formed of a combination of pipe elements through which said first gas flows.
Claim 21
Dependent Claim 19 words
The apparatus according to claim 16, wherein said induction electrode comprises four coils arranged at vertexes of a rectangle.
Claim 22
Dependent Claim 30 words
The apparatus according to claim 17, further comprising a lower electrode arranged in the work table and a power supply for applying a high frequency potential to the lower electrode.
Claim 23
Dependent Claim 44 words
The apparatus according to claim 17, wherein said second supply member includes a second supply head comprising a pipe frame through which said second gas flows, and said second supply head includes a plurality of supply holes through which said second gas is supplied.
Claim 24
Dependent Claim 15 words
The apparatus according to claim 1, wherein said plural conductive coils consist of two coils.
Claim 25
Dependent Claim 15 words
The apparatus according to claim 1, wherein said plural conductive coils consist of three coils.

References Cited (Backward Citations)

US4523544A Cited
US4585541A Cited
US4948548A Cited
EP0379828A2 Cited
JPH0379025A Cited
US5304279A Cited
EP0520519A1 Cited
US5226967A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-06-11 1999-12-11 2000-06-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-06-11 2003-12-11 2004-06-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-06-11 2007-12-11 2008-06-11 $7700.00 Window Closed / Lapsed

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