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US5498575A Expired / Lapsed US ⏱️ 0.0 years remaining

Bonding film member and mounting method of electronic component

Assignee: Panasonic Holdings Corp
•
Filing: 1994-06-22
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Granted: 1996-03-12
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Expires: 2014-06-22
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Abstract

Abstract A method of mounting electronic components on circuit boards, which includes the steps of obtaining a bonding film member by filling bonding material into openings in a predetermined pattern of an electrically-insulating and heat-proof film and holding the bonding material in the openings by a flux layer laminated on one surface of the film, overlaying the bonding material of the bonding film member onto conductive layers of a circuit board by supplying the bonding film member onto the circuit board, superposing electrodes of electronic components onto the bonding material of the bonding film member by supplying the electronic components onto the bonding film member, and melting the bonding material by heating the circuit board.

Inventors

  • 👤 Hiroaki Onishi
  • 👤 Kenichiro Suetsugu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 14:11
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3421; H05K3/3465; H05K3/3485; H05K2201/00; H05K2201/09; H05K2201/09209; H05K2201/09654; H05K2201/09727; H05K2201/09818; H05K2201/09909; H05K2201/10; H05K2201/10227; H05K2201/10424; H05K2201/10613; H05K2201/10621; H05K2201/10689; H05K2203/00; H05K2203/01; H05K2203/0191; H05K2203/05; H05K2203/0502; H05K2203/0545; H05K2203/0562; H05K2203/0568; H05K2203/14; H05K2203/1476; H05K3/10; H05K3/12; H05K3/1216; H05K3/3452; Y; Y02; Y02P; Y02P70/00; Y02P70/50; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49144

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 136 words
A method of mounting electronic components on circuit boards, which comprises the steps of: obtaining a bonding film member by filling bonding material into openings of an electrically-insulating and heat-proof film and holding the bonding material in the openings by providing a flux layer laminated on one surface of the film; overlaying the bonding material of the bonding film member onto conductive layers of a circuit board by supplying, onto the circuit board, the bonding film member having said film with said openings thereof filled with said bonding material and having said flux layer laminated on said one surface of said film; superposing electrodes of electronic components onto the bonding material of the bonding film member by supplying the electronic components onto the bonding film member; and melting the bonding material by heating the circuit board.
Claim 2
Independent Claim 136 words
A method of mounting electronic components on circuit boards, which comprises the steps of: obtaining a bonding film member by filling bonding material into openings of an electrically-insulating and heat-proof film and holding the bonding material in the openings by providing a flux layer laminated on one surface of the film; overlaying the bonding material of the bonding film member onto conductive layers of a circuit board by supplying, onto the circuit board, the bonding film member having said film with said openings thereof filled with said bonding material and having said flux layer laminated on said one surface of said film; superposing electrodes of electronic components onto the bonding material of the bonding film member by supplying the electronic components onto the bonding film member; and melting the bonding material by heating the circuit board.
Claim 3
Dependent Claim 15 words
The mounting method as claimed in claim 1, wherein the bonding material is cream solder.
Claim 4
Dependent Claim 16 words
The mounting method as claimed in claim 1, wherein the film comprises a synthetic resin sheet.
Claim 5
Dependent Claim 26 words
The mounting method as claimed in claim 3, wherein material of the film has a heat-proof property to resist a melting temperature of the bonding material.
Claim 6
Dependent Claim 147 words
The method as claimed in claim 1, wherein said electronic components supplied onto the bonding film member include a first electronic component having electrodes of a first pitch and a second electronic component having electrodes of a second pitch narrower than said first pitch, the second electronic component is mounted on the circuit board through said obtaining, overlaying, and superposing steps, the first electronic component is mounted on said circuit board by the steps of: supplying bonding material onto conductive layers of the circuit board; and superposing the electrodes of the first electronic component onto the bonding material disposed on the conductive layers of the circuit board by supplying the first electronic component onto the bonding material, and the first and second electronic components are subjected to the melting step after the first and second electronic components are superposed onto the bonding material of the circuit board.
Claim 7
Dependent Claim 15 words
The mounting method as claimed in claim 5, wherein the bonding material is cream solder.
Claim 8
Dependent Claim 17 words
The mounting method as claimed in claim 5, wherein the film is formed of synthetic resin sheet.
Claim 9
Dependent Claim 26 words
The mounting method as claimed in claim 7, wherein material of the film has a heat-proof property to resist a melting temperature of the bonding material.
Claim 10
Independent Claim 141 words
A method of mounting electronic components on circuit boards, which comprises the steps of: obtaining a bonding film member by filling bonding material into openings of an electrically-insulating and heat-proof film and holding the bonding material in the openings by providing a flux layer laminated on one surface of the film; superposing electrodes of electronic components onto the bonding material of the bonding film member by supplying the electronic components onto the bonding film member; overlaying the bonding material of the bonding film member onto conductive layers of a circuit board by supplying, onto the circuit board, the bonding film member, having said film with said openings thereof filled with said bonding material and having said flux layer laminated on said one surface of said film, together with the electronic components; and melting the bonding material by heating the circuit board.
Claim 11
Independent Claim 141 words
A method of mounting electronic components on circuit boards, which comprises the steps of: obtaining a bonding film member by filling bonding material into openings of an electrically-insulating and heat-proof film and holding the bonding material in the openings by providing a flux layer laminated on one surface of the film; superposing electrodes of electronic components onto the bonding material of the bonding film member by supplying the electronic components onto the bonding film member; overlaying the bonding material of the bonding film member onto conductive layers of a circuit board by supplying, onto the circuit board, the bonding film member, having said film with said openings thereof filled with said bonding material and having said flux layer laminated on said one surface of said film, together with the electronic components; and melting the bonding material by heating the circuit board.
Claim 12
Dependent Claim 15 words
The mounting method as claimed in claim 9, wherein the bonding material is cream solder.
Claim 13
Dependent Claim 16 words
The mounting method as claimed in claim 10, wherein the film comprises a synthetic resin sheet.
Claim 14
Dependent Claim 26 words
The mounting method as claimed in claim 11, wherein material of the film has a heat-proof property to resist a melting temperature of the bonding material.
Claim 15
Dependent Claim 147 words
The method as claimed in claim 9, wherein said electronic components supplied onto the bonding film member include a first electronic component having electrodes of a first pitch and a second electronic component having electrodes of a second pitch narrower than said first pitch, the second electronic component is mounted on the circuit board through said obtaining, superposing, and overlaying steps, the first electronic component is mounted on said circuit board by the steps of: supplying bonding material onto conductive layers of the circuit board; and superposing the electrodes of the first electronic component onto the bonding material disposed on the conductive layers of the circuit board by supplying the first electronic component onto the bonding material, and the first and second electronic components are subjected to the melting step after the first and second electronic components are superposed onto the bonding material of the circuit board.
Claim 16
Dependent Claim 15 words
The mounting method as claimed in claim 13, wherein the bonding material is cream solder.
Claim 17
Dependent Claim 16 words
The mounting method as claimed in claim 13, wherein the film comprises a synthetic resin sheet.
Claim 18
Dependent Claim 26 words
The mounting method as claimed in claim 15, wherein material of the film has a heat-proof property to resist a melting temperature of the bonding material.

References Cited (Backward Citations)

US4839713A Cited
US5064706A Cited
US4927491A Cited
US4990462A Cited
JPH03151162A Cited
US5053357A Cited
US5303120A Cited
US5309021A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-03-12 1999-09-11 2000-03-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-03-12 2003-09-11 2004-03-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-03-12 2007-09-11 2008-03-12 $7700.00 Window Closed / Lapsed

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