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US5418197A Expired / Lapsed US ⏱️ 0.0 years remaining

SiC whisker and particle reinforced ceramic cutting tool material

Assignee: Sandvik AB
•
Filing: 1994-01-12
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Granted: 1995-05-23
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Expires: 2014-01-12
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Abstract

Abstract There is now provided a ceramic cutting tool material comprising a ceramic, preferably aluminum oxide based, matrix with 5-50%, preferably 10-40%, by volume of homogeneously dispersed SiC-whiskers and 1-20%, preferably 3-8%, by volume of particulate additions with a size <500 nm, preferably <200 nm, based upon carbides and/or nitrides and/or borides of metals from group VB (V,Nb,Ta) in the periodic system or solid solutions thereof. The nanosize particulate additions are predominantly present inside the matrix grains and not in the grain boundaries.

Inventors

  • 👤 Gunnar Brandt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 21:00
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/01; C04B35/10; C04B35/111; C04B35/71; C04B35/78; C04B35/80

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 65 words
A ceramic cutting tool material comprising a ceramic matrix with 5-50% by volume of homogeneously dispersed SiC-whiskers and 1-20% by volume of particulate additions with a size<500 nm based upon carbides and/or nitrides and/or borides of metals from group VB (V,Nb,Ta) of the periodic system or solid solutions thereof, said particulate additions being predominantly located inside the matrix grains and not in the grain boundaries.
Claim 2
Dependent Claim 65 words
A ceramic cutting tool material comprising a ceramic matrix with 5-50% by volume of homogeneously dispersed SiC-whiskers and 1-20% by volume of particulate additions with a size<500 nm based upon carbides and/or nitrides and/or borides of metals from group VB (V,Nb,Ta) of the periodic system or solid solutions thereof, said particulate additions being predominantly located inside the matrix grains and not in the grain boundaries.
Claim 3
Dependent Claim 15 words
The ceramic cutting tool material of claim 1 wherein the ceramic matrix comprises aluminum oxide.
Claim 4
Dependent Claim 18 words
The ceramic cutting tool material of claim 1 wherein the ceramic matrix comprises Si 3 N 4 .
Claim 5
Dependent Claim 18 words
The ceramic cutting tool material of claim 1 wherein the material contains 10-40% by volume of said whiskers.
Claim 6
Dependent Claim 19 words
The ceramic cutting tool material of claim 1 wherein the material contains 3-8% by volume of said particulate additions.
Claim 7
Dependent Claim 19 words
The ceramic cutting tool material of claim 1 wherein the material contains said particulate additions with a size<200 nm.
Claim 8
Dependent Claim 23 words
The ceramic cutting tool material of claim 1 wherein the particulate additions have a lower coefficient of thermal expansion than the ceramic matrix.
Claim 9
Dependent Claim 28 words
The ceramic cutting tool material of claim 1 wherein the particulate additions are selected from the group consisting of TaC, TaN, NbC, VC and solid solution mixtures thereof.
Claim 10
Dependent Claim 22 words
The ceramic cutting tool material of claim 1 wherein at least 55% of the particulate additions are present inside the matrix grains.
Claim 11
Dependent Claim 22 words
The ceramic cutting tool material of claim 1 wherein at least 75% of the particulate additions are present inside the matrix grains.
Claim 12
Dependent Claim 28 words
The ceramic cutting tool material of claim 1 wherein the SiC-whiskers have a diameter of 0.5-10 μm, a length of 2.5-100 μm and a length/diameter ratio of 5-10.
Claim 13
Dependent Claim 17 words
The ceramic cutting tool material of claim 1 further comprising monocrystal SiC platelets partly replacing the SiC-whiskers.
Claim 14
Dependent Claim 31 words
The ceramic cutting tool material of claim 1 further comprising monocrystal SiC platelets partly replacing the SiC-whiskers, the platelets having a diameter of 5-20 μm and a thickness of 0.5-4 μm.
Claim 15
Dependent Claim 18 words
The ceramic cutting tool material of claim 1 wherein the ceramic matrix has a grain size of<10 μm.
Claim 16
Dependent Claim 18 words
The ceramic cutting tool material of claim 1 wherein the ceramic matrix has a grain size of<4 μm.
Claim 17
Dependent Claim 19 words
The ceramic cutting tool material of claim 1 further comprising up to 20 wt. % of zirconium oxide particles.
Claim 18
Dependent Claim 17 words
The ceramic cutting tool material of claim 1 wherein the ceramic matrix is a ceramic oxide matrix.

References Cited (Backward Citations)

US4320203A Cited
US4507224A Cited
US5250477A Cited
JPH01308881A Cited
US5123935A Cited
US5059564A Cited
US5177037A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-05-22 1998-11-21 1999-05-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-05-22 2002-11-21 2003-05-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-05-22 2006-11-21 2007-05-23 $7700.00 Window Closed / Lapsed

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