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US5418026A Expired / Lapsed US ⏱️ 0.0 years remaining

Curl-resistant printing sheet for labels and tags

Assignee: Process Resources Corp
•
Filing: 1991-10-10
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Granted: 1995-05-23
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Expires: 2011-10-10
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Abstract

Abstract Composite pressure sensitive label sheets will print in hot laser printers without curling if they comprise at least three layers: A. at least one base layer having a pressure sensitive adhesive on the bottom face, B. a printable surface layer on top of the base layer or layers, and C. a strippable protective backing on the pressure sensitive adhesive coated bottom face on the base layer or layers and if the thermal expansion or contraction characteristics of the printable layer B and the protective backing C are the same or substantially the same.

Inventors

  • 👤 Peter J. Dronzek, Jr.
  • 👤 Roger H. Sedran
  • 👤 Brian K. Burke

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:02
CPC Classifications
G; G09; G09F; G09F3/00; G09F3/02; G09F3/08; G09F3/10; G09F2003/0201; Y; Y10; Y10S; Y10S428/00; Y10S428/922; Y10T; Y10T428/00; Y10T428/14; Y10T428/1452; Y10T428/1457; Y10T428/1462; Y10T428/24; Y10T428/24802; Y10T428/24851; Y10T428/2486; Y10T428/24893; Y10T428/25; Y10T428/252; Y10T428/259; Y10T428/30; Y10T428/31504; Y10T428/31551; Y10T428/31573; Y10T428/31587; Y10T428/31591; Y10T428/31598; Y10T428/31601; Y10T428/31786; Y10T428/3179; Y10T428/31797; Y10T428/31855; Y10T428/3188; Y10T428/31895; Y10T428/31899; Y10T428/31902; Y10T428/31909; Y10T428/31928; Y10T428/31971; Y10T428/31993

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 175 words
A durable sheet adapted for use as a label which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers layer A, which consists essentially of at least one base layer consisting of a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A; and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein the top surface of layer A comprises a release agent, the bottom surface of layer B comprises a pressure sensitive adhesive and layer C is permanently adhered to layer A.
Claim 2
Dependent Claim 175 words
A durable sheet adapted for use as a label which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers layer A, which consists essentially of at least one base layer consisting of a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A; and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein the top surface of layer A comprises a release agent, the bottom surface of layer B comprises a pressure sensitive adhesive and layer C is permanently adhered to layer A.
Claim 3
Dependent Claim 178 words
A durable sheet adapted for use as a label which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A; and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein the top surface of layer C comprises a release agent, the bottom surface of layer A comprises a pressure sensitive adhesive and layer B is permanently adhered to layer A.
Claim 4
Dependent Claim 178 words
A durable sheet adapted for use as a label which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A; and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein the top surface of layer C comprises a release agent, the bottom surface of layer A comprises a pressure sensitive adhesive and layer B is permanently adhered to layer A.
Claim 5
Dependent Claim 161 words
A durable sheet for labels or tags which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A, and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein layer A comprises a thermoplastic resin, and layer B and layer C comprise a polyolefin.
Claim 6
Dependent Claim 161 words
A durable sheet for labels or tags which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A, and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein layer A comprises a thermoplastic resin, and layer B and layer C comprise a polyolefin.
Claim 7
Dependent Claim 165 words
A durable sheet for labels or tags which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A, and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein layer A comprises a thermoplastic polyester, layer B comprises a polyolefin and layer C comprises a thermoplastic resin coating.
Claim 8
Dependent Claim 165 words
A durable sheet for labels or tags which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A, and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and wherein layer A comprises a thermoplastic polyester, layer B comprises a polyolefin and layer C comprises a thermoplastic resin coating.
Claim 9
Dependent Claim 161 words
A durable sheet for labels or tags which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A, and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and which also includes a laser printing enhancing coating on the print receiving face of layer B.
Claim 10
Dependent Claim 161 words
A durable sheet for labels or tags which does not curl when heated to temperatures normally encountered in laser or thermal transfer printing, the sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of comprising a paper, a synthetic paper or a coated film; layer B, which consists essentially of at least one print receiving layer consisting of a paper, a synthetic paper or a coated film, wherein layer B is adhered to the top face of layer A; and layer C, which consists essentially of at least one backing layer consisting of a paper, a synthetic paper or a coated film, wherein layer C is adhered to the bottom face of layer A, and wherein layer B and layer C have the same or substantially the same thermal elongation or contraction characteristics; and which also includes a laser printing enhancing coating on the print receiving face of layer B.
Claim 11
Dependent Claim 26 words
A sheet as defined in claim 5 wherein said printing enhancing coating comprises an acrylic, polyester or urethane resin filled with finely divided clay or silica.
Claim 12
Dependent Claim 33 words
A sheet as defined in claim 5 wherein layer A includes an effective amount of conductive filler for dissipating static changes developed during laser printing whereby sheet feeding and delivery problems are minimized.
Claim 13
Dependent Claim 14 words
A sheet as defined in claim 7 wherein said conductive filler comprises carbon black.
Claim 14
Dependent Claim 35 words
A sheet as defined in claim 5 wherein layer B has a ratio of thermal elongation or contraction in the range of from about 0.7 to about 1.3 with respect to 1.0 for layer C.
Claim 15
Dependent Claim 30 words
A label sheet as defined in claim 9 wherein said layer B has a ratio or thermal elongation or contraction of about 1.0 with respect to 1.0 for layer C.
Claim 16
Dependent Claim 131 words
A composite pressure sensitive label sheet which does not curl when heated to temperatures normally encountered in laser printing, said label sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of a tear resistant synthetic paper having a pressure sensitive adhesive on the bottom face thereof; layer B, which consists essentially of a print receiving tear resistant synthetic paper layer permanently adhered to the top face of layer A; and layer C, which consists essentially of a protective backing consisting of a paper layer or coated film releasably adhered to said pressure sensitive adhesive on the bottom face of layer A, said layer B and said layer C having the same or substantially the same thermal elongation or contraction characteristics.
Claim 17
Dependent Claim 131 words
A composite pressure sensitive label sheet which does not curl when heated to temperatures normally encountered in laser printing, said label sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of a tear resistant synthetic paper having a pressure sensitive adhesive on the bottom face thereof; layer B, which consists essentially of a print receiving tear resistant synthetic paper layer permanently adhered to the top face of layer A; and layer C, which consists essentially of a protective backing consisting of a paper layer or coated film releasably adhered to said pressure sensitive adhesive on the bottom face of layer A, said layer B and said layer C having the same or substantially the same thermal elongation or contraction characteristics.
Claim 18
Dependent Claim 17 words
A label sheet as defined in claim 11 wherein layers A and B are a single label.
Claim 19
Dependent Claim 24 words
A label sheet as defined in claim 11 wherein layer A comprises a thermoplastic polyester, and layer B and layer C comprise a polyolefin.
Claim 20
Dependent Claim 28 words
A label sheet as defined in claim 11 wherein layer A comprises a thermoplastic polyester, layer B comprises a polyolefin and layer C comprises a thermoplastic resin coating.
Claim 21
Dependent Claim 24 words
A label sheet as defined in claim 11 which also includes a laser printing enhancing coating on the print receiving face of layer B.
Claim 22
Dependent Claim 27 words
A label sheet as defined in claim 15 wherein said printing enhancing coating Comprises an acrylic, polyester or urethane resin filled with finely divided clay or silica.
Claim 23
Dependent Claim 46 words
A label sheet as defined in claim 11 wherein layer B is permanently adhered to layer A, with an adhesive layer which has high cohesive strength and low shear strength, whereby said layers A and B can move transversely under the influence of heat without parting.
Claim 24
Dependent Claim 26 words
A label sheet as defined in claim 11 wherein layer C is releasably adhered to the pressure sensitive adhesive on layer A with a release coating.
Claim 25
Dependent Claim 44 words
A label sheet as defined in claim 18 wherein said release coating comprises a silicone and said pressure sensitive adhesive layer has high cohesion and low shear strength whereby said layers C and A can move transversely under the influence of heat without parting.
Claim 26
Dependent Claim 25 words
A label sheet as defined in claim 11 wherein layers A and B are subdivided into a plurality of labels of substantially the same size.
Claim 27
Dependent Claim 116 words
A curl-free laser printed label sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of a tear resistant synthetic paper having a pressure sensitive adhesive on the bottom face thereof; layer B, which consists essentially of a laser printed tear resistant synthetic paper layer permanently adhered to the top face of layer A; and layer C, which consists essentially of a protective backing consisting of a paper layer or a coated film releasably adhered to said pressure sensitive adhesive on the bottom face of layer A, said layer B and said layer C having the same or substantially the same thermal elongation or contraction characteristics.
Claim 28
Dependent Claim 116 words
A curl-free laser printed label sheet including at least three layers comprised of: layer A, which consists essentially of at least one base layer consisting of a tear resistant synthetic paper having a pressure sensitive adhesive on the bottom face thereof; layer B, which consists essentially of a laser printed tear resistant synthetic paper layer permanently adhered to the top face of layer A; and layer C, which consists essentially of a protective backing consisting of a paper layer or a coated film releasably adhered to said pressure sensitive adhesive on the bottom face of layer A, said layer B and said layer C having the same or substantially the same thermal elongation or contraction characteristics.

References Cited (Backward Citations)

US4494129A Cited
JPS59149970A Cited
JPS6455675A Cited
US5019436A Cited
US4913926A Cited
US5021110A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-05-22 1998-11-21 1999-05-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-05-22 2002-11-21 2003-05-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-05-22 2006-11-21 2007-05-23 $7700.00 Window Closed / Lapsed

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