US5377112A
Expired / Lapsed
US
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Method for diagnosing an engine using computer based models
Assignee: Caterpillar Inc
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Filing: 1991-12-19
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Granted: 1994-12-27
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Expires: 2011-12-19
Abstract
Abstract A method for diagnosing an engine (102) including the steps of sensing a first set of parameters of the engine (102) and determining a modeled value of a first operating characteristic. A second set of parameters of the engine (102) is sensed and used to determined a modeled value of a second operating characteristic. The modeled values are compared to actual values and the engine is responsively diagnosed.
Inventors
- 👤 William L. Brown, Jr.
- 👤 W. Kent Rutan
- 👤 David R. Schricker
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-28 02:40
CPC Classifications
C; C01; C01B; C01B25/00; C01B25/16; C01B25/163; C08; C08K; C08K3/00; C08K3/32; F; F02; F02D; F02D41/00; F02D41/22; G; G01; G01M; G01M15/00; G01M15/04; G01M15/05; F02D41/24; F02D41/26; F02D41/28; F02D2041/286; F02D2041/288; F02D2200/00; F02D2200/02; F02D2200/04; F02D2200/0402; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/40
Claims Analysis
Total Claims: 56
Claim 1
Independent Claim
185 words
A method for diagnosing an engine, including the steps of: sensing a first operating characteristic of said engine and responsively delivering a first operating characteristic signal; sensing at least one parameter of said engine and responsively producing at least one parameter signal; receiving said at least one parameter signal and responsively determining a modeled value of said first operating characteristic; receiving said first operating characteristic signal, comparing said first operating characteristic signal and said first operating characteristic modeled value and responsively producing a first difference signal; sensing a second operating characteristic of said engine and responsively delivering a second operating characteristic signal; sensing at least one other parameter of said engine and responsively producing at least one other parameter signal; receiving said at least one other parameter signal and responsively determining a modeled value of said second operating characteristic; receiving said second operating characteristic signal, comparing said second operating characteristic signal and said second operating characteristic modeled value and responsively producing a second difference signal; and receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
Claim 2
Independent Claim
185 words
A method for diagnosing an engine, including the steps of: sensing a first operating characteristic of said engine and responsively delivering a first operating characteristic signal; sensing at least one parameter of said engine and responsively producing at least one parameter signal; receiving said at least one parameter signal and responsively determining a modeled value of said first operating characteristic; receiving said first operating characteristic signal, comparing said first operating characteristic signal and said first operating characteristic modeled value and responsively producing a first difference signal; sensing a second operating characteristic of said engine and responsively delivering a second operating characteristic signal; sensing at least one other parameter of said engine and responsively producing at least one other parameter signal; receiving said at least one other parameter signal and responsively determining a modeled value of said second operating characteristic; receiving said second operating characteristic signal, comparing said second operating characteristic signal and said second operating characteristic modeled value and responsively producing a second difference signal; and receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
Claim 3
Dependent Claim
33 words
A method, as set forth in claim 1, including the step of storing said at least one parameter signal and said at least one other parameter signal in a time history data file.
Claim 4
Dependent Claim
22 words
A method, as set forth in claim 2, including the step of producing a visual representation of said time history data file.
Claim 5
Dependent Claim
25 words
A method, as set forth in claim 1, including the step of storing said first and second difference signals in a time history data file.
Claim 6
Dependent Claim
26 words
A method, as set forth in claim 4, wherein said time history data file includes a series of averages of said first and second difference signals.
Claim 7
Dependent Claim
21 words
A method, as set forth in claim 5, wherein each of said averages is taken over a predetermined amount of time.
Claim 8
Dependent Claim
22 words
A method, as set forth in claim 4, including the step of producing a visual representation of said time history data file.
Claim 9
Dependent Claim
39 words
A method, as set forth in claim 1, wherein said engine includes a plurality of cylinders, an intake manifold, and an exhaust manifold and wherein said first operating characteristic is the temperature of exhaust gases in said exhaust manifold.
Claim 10
Dependent Claim
33 words
A method, as set forth in claim 8, wherein the step of sensing at least one parameter of said engine includes the step of sensing a first set of parameters of said engine.
Claim 11
Dependent Claim
36 words
A method, as set forth in claim 9, wherein said first set of parameters includes the pressure of said intake manifold, the temperature of said intake manifold, and the temperature of fuel delivered to said engine.
Claim 12
Dependent Claim
24 words
A method, as set forth in claim 9, including the step of storing said first set of parameters in a time history data file.
Claim 13
Dependent Claim
22 words
A method, as set forth in claim 11, including the step of producing a visual representation of said time history data file.
Claim 14
Dependent Claim
26 words
A method, as set forth in claim 11, wherein said time history data file includes averages of said operating characteristic signals over a predetermined time period.
Claim 15
Dependent Claim
27 words
A method, as set forth in claim 9, including the step of storing said first and second operating characteristic modeled values in a time history data file.
Claim 16
Dependent Claim
23 words
A method, as set forth in claim 14, wherein said time history data file includes a series of averages of said modeled values.
Claim 17
Dependent Claim
21 words
A method, as set forth in claim 15, wherein each of said averages is taken over a predetermined amount of time.
Claim 18
Dependent Claim
22 words
A method, as set forth in claim 14, including the step of producing a visual representation of said time history data file.
Claim 19
Dependent Claim
26 words
A method, as set forth in claim 9, including the step of storing said first and second operating characteristic signals in a time history data file.
Claim 20
Dependent Claim
22 words
A method, as set forth in claim 18, including the step of producing a visual representation of said time history data file.
Claim 21
Dependent Claim
27 words
A method, as set forth in claim 1, wherein said engine includes a turbocharger and said second operating characteristic is a boost pressure associated with said turbocharger.
Claim 22
Dependent Claim
34 words
A method, as set forth in claim 20, wherein the step of sensing at least one other parameter of said engine includes the step of sensing a second set of parameters of said engine.
Claim 23
Dependent Claim
72 words
A method, as set forth in claim 20, wherein said turbocharger includes a compressor, said engine includes an intake manifold, an exhaust manifold, and an air filter connected to said compressor and wherein said second set of parameters includes the pressure of said intake manifold, the temperature of said intake manifold, the temperature and pressure of the air between said compressor and said air filter, and the temperature of said exhaust manifold.
Claim 24
Dependent Claim
36 words
A method, as set forth in claim 1, wherein said step of diagnosing said engine includes the step of producing an error signal as a function of the magnitudes of said first and second difference signals.
Claim 25
Dependent Claim
119 words
A method, as set forth in claim 1, wherein said step of diagnosing said engine includes the steps: producing an acceptable signal in response to a first set of conditions of said first and second difference signals; producing a fuel system error signal in response to a second set of conditions of said first and second difference signals; producing a valve error signal in response to a third set of conditions of said first and second difference signals; producing an air error signal in response to a fourth set of conditions of said first and second difference signals; and producing a timing error signal in response to a fifth set of conditions of said first and second difference signals.
Claim 26
Independent Claim
177 words
A method for diagnosing an engine having an exhaust manifold and a turbocharger, including the steps of: sensing an exhaust temperature of said exhaust manifold and responsively delivering an exhaust temperature signal; sensing at least one parameter of said engine and responsively producing at least one parameter signal; receiving said at least one parameter signal and responsively determining a modeled exhaust temperature value; receiving said exhaust temperature signal, comparing said exhaust temperature signal and said modeled exhaust temperature value and responsively producing a first difference signal; sensing a boost pressure of said turbocharger and responsively delivering a boost pressure signal; sensing at least one other parameter of said engine and responsively producing at least one other parameter signal; receiving said at least one other parameter signal and responsively determining a modeled boost pressure value; receiving said boost pressure signal, comparing said boost pressure signal and said modeled boost pressure value and responsively producing a second difference signal; and receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
Claim 27
Independent Claim
177 words
A method for diagnosing an engine having an exhaust manifold and a turbocharger, including the steps of: sensing an exhaust temperature of said exhaust manifold and responsively delivering an exhaust temperature signal; sensing at least one parameter of said engine and responsively producing at least one parameter signal; receiving said at least one parameter signal and responsively determining a modeled exhaust temperature value; receiving said exhaust temperature signal, comparing said exhaust temperature signal and said modeled exhaust temperature value and responsively producing a first difference signal; sensing a boost pressure of said turbocharger and responsively delivering a boost pressure signal; sensing at least one other parameter of said engine and responsively producing at least one other parameter signal; receiving said at least one other parameter signal and responsively determining a modeled boost pressure value; receiving said boost pressure signal, comparing said boost pressure signal and said modeled boost pressure value and responsively producing a second difference signal; and receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
Claim 28
Dependent Claim
25 words
A method, as set forth in claim 25, including the step of storing said first and second difference signals in a time history data file.
Claim 29
Dependent Claim
26 words
A method, as set forth in claim 26, wherein said time history data file includes a series of averages of said first and second difference signals.
Claim 30
Dependent Claim
21 words
A method, as set forth in claim 27, wherein each of said averages is taken over a predetermined amount of time.
Claim 31
Dependent Claim
22 words
A method, as set forth in claim 28, including the step of producing a visual representation of said time history data file.
Claim 32
Dependent Claim
224 words
A method, as set forth in claim 25, wherein said engine includes a plurality of cylinders, each cylinder having a corresponding piston and wherein the step of determining a modeled exhaust temperature value includes the steps: determining a mass flow efficiency of said engine and responsively producing a volumetric efficiency signal; determining a fuel to air ratio and responsively producing a fuel to air ratio signal; receiving said fuel to air ratio signal and said volumetric efficiency signal, responsively determining the power delivered to the pistons of said engine, and producing an indicated power signal indicative of said determined power; receiving said indicated power signal, responsively determining the heat lost through said cylinders, and producing a cylinder heat loss signal indicative of said determine lost heat; receiving said cylinder heat loss signal, responsively determining the temperature of the exhaust gas and producing a first temperature signal indicative of said determined temperature; calculating the temperature of said exhaust manifold and responsively producing a manifold temperature signal; receiving said first temperature signal and said manifold temperature signal, responsively determining the heat lost through said exhaust manifold, and producing a manifold heat loss signal indicative of said determined heat lost; and receiving said manifold heat loss signal, responsively determining a probe exhaust temperature, and producing a probe exhaust temperature signal indicative of said determined probe exhaust temperature.
Claim 33
Dependent Claim
119 words
A method, as set forth in claim 25, wherein said step of determining a modeled boost pressure value includes the steps of: initializing a turbine speed of said turbocharger to a predetermined value; determining the mass flow rate into the engine and responsively producing a mass flow signal; sensing a filtered air pressure and temperature and responsively producing filtered air pressure and temperature signals, respectively; sensing an intake manifold air temperature and responsively producing an intake manifold air temperature signal; sensing an exhaust temperature and responsively producing an exhaust temperature signal; receiving said mass flow signal, turbine speed, said filtered air pressure and temperature signals, and said intake manifold air temperature signal and responsively producing a boost pressure signal.
Claim 34
Dependent Claim
46 words
A method, as set forth in claim 31, including the steps of: updating said turbine speed value; receiving said mass flow signal, turbine speed, said filtered air pressure and temperature signals, and said intake manifold air temperature signal and responsively producing an updated boost pressure signal.
Claim 35
Dependent Claim
33 words
A method, as set forth in claim 25, wherein the step of sensing at least one parameter of said engine includes the step of sensing a first set of parameters of said engine.
Claim 36
Dependent Claim
32 words
A method, as set forth in claim 33, wherein said first set of parameters includes an intake manifold pressure, an intake manifold temperature, and the temperature of fuel delivered to said engine.
Claim 37
Dependent Claim
24 words
A method, as set forth in claim 34, including the step of storing said first set of parameters in a time history data file.
Claim 38
Dependent Claim
22 words
A method, as set forth in claim 35, including the step of producing a visual representation of said time history data file.
Claim 39
Dependent Claim
27 words
A method, as set forth in claim 34, including the step of storing said first and second operating characteristic modeled values in a time history data file.
Claim 40
Dependent Claim
22 words
A method, as set forth in claim 37, including the step of producing a visual representation of said time history data file.
Claim 41
Dependent Claim
26 words
A method, as set forth in claim 34, including the step of storing said first and second operating characteristic signals in a time history data file.
Claim 42
Dependent Claim
22 words
A method, as set forth in claim 39, including the step of producing a visual representation of said time history data file.
Claim 43
Dependent Claim
34 words
A method, as set forth in claim 25, wherein the step of sensing at least one other parameter of said engine includes the step of sensing a second set of parameters of said engine.
Claim 44
Dependent Claim
69 words
A method, as set forth in claim 41, wherein said turbocharger includes a compressor, said engine includes an intake manifold, an exhaust manifold, and an air filter connected to said compressor and wherein said second set of parameters includes the pressure of said intake manifold, the temperature of said intake manifold, the temperature and pressure between said compressor and said air filter, and the temperature of said exhaust manifold.
Claim 45
Dependent Claim
24 words
A method, as set forth in claim 41, including the step of storing said second set of parameters in a time history data file.
Claim 46
Dependent Claim
22 words
A method, as set forth in claim 43, including the step of producing a visual representation of said time history data file.
Claim 47
Dependent Claim
35 words
A method, as set forth in claim 25, wherein said step of diagnosing said engine includes the step of producing an error signal in response to the magnitudes of said first and second difference signals.
Claim 48
Dependent Claim
120 words
A method, as set forth in claim 25, wherein said step of diagnosing said engine includes the steps: producing an acceptable signal in response to a first set of conditions of said first and second difference signals; producing an fuel system error signal in response to a second set of conditions of said first and second difference signals; producing a valve error signal in response to a third set of conditions of said first and second difference signals; producing an air manifold error signal in response to a fourth set of conditions of said first and second difference signals; and producing a timing error signal in response to a fifth set of conditions of said first and second difference signals.
Claim 49
Independent Claim
315 words
A method for diagnosing an engine having a turbocharger and a plurality of cylinders, each cylinder having an associated piston, including the steps of: determining the volumetric efficiency of said engine and responsively producing a volumetric efficiency signal indicative of the mass flow efficiency of said engine; determining the fuel to air ratio and responsively producing a fuel to air ratio signal; receiving said fuel to air ration signal and said volumetric efficiency signal, responsively determining the power delivered to the pistons, and producing a brake power signal indicative of said determined power; determining the heat lost through said cylinders and responsively producing a cylinder heat loss signal; receiving said cylinder heat loss signal, responsively determining the temperature of the exhaust gas and producing a modeled exhaust temperature signal indicative of said determined temperature; sensing the actual exhaust temperature and responsively producing an actual exhaust temperature signal; receiving said modeled exhaust temperature signal and said actual exhaust temperature signal, comparing said modeled and actual exhaust temperature signals and responsively producing a first difference signal; initializing a turbine speed to a predetermined value; determining an intake manifold air temperature and responsively producing an intake manifold air temperature signal, respectively; receiving said intake manifold air temperature signal and responsively determining the mass flow rate into the engine and responsively producing a mass flow signal; determining a filtered air pressure and temperature and responsively producing filtered air pressure and temperature signals, respectively; receiving said mass flow signal, turbine speed, said filtered air pressure and temperature signals, and said intake manifold air temperature signal and responsively producing a modeled boost pressure signal; sensing an actual boost pressure and responsively producing an actual boost pressure signal; receiving said modeled and actual boost pressure signals and responsively producing a second difference signal; receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
Claim 50
Independent Claim
315 words
A method for diagnosing an engine having a turbocharger and a plurality of cylinders, each cylinder having an associated piston, including the steps of: determining the volumetric efficiency of said engine and responsively producing a volumetric efficiency signal indicative of the mass flow efficiency of said engine; determining the fuel to air ratio and responsively producing a fuel to air ratio signal; receiving said fuel to air ration signal and said volumetric efficiency signal, responsively determining the power delivered to the pistons, and producing a brake power signal indicative of said determined power; determining the heat lost through said cylinders and responsively producing a cylinder heat loss signal; receiving said cylinder heat loss signal, responsively determining the temperature of the exhaust gas and producing a modeled exhaust temperature signal indicative of said determined temperature; sensing the actual exhaust temperature and responsively producing an actual exhaust temperature signal; receiving said modeled exhaust temperature signal and said actual exhaust temperature signal, comparing said modeled and actual exhaust temperature signals and responsively producing a first difference signal; initializing a turbine speed to a predetermined value; determining an intake manifold air temperature and responsively producing an intake manifold air temperature signal, respectively; receiving said intake manifold air temperature signal and responsively determining the mass flow rate into the engine and responsively producing a mass flow signal; determining a filtered air pressure and temperature and responsively producing filtered air pressure and temperature signals, respectively; receiving said mass flow signal, turbine speed, said filtered air pressure and temperature signals, and said intake manifold air temperature signal and responsively producing a modeled boost pressure signal; sensing an actual boost pressure and responsively producing an actual boost pressure signal; receiving said modeled and actual boost pressure signals and responsively producing a second difference signal; receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
Claim 51
Dependent Claim
85 words
A method, as set forth in claim 47, wherein engine includes an exhaust manifold and said step of producing a modeled exhaust temperature signal includes the steps of: calculating a temperature of said exhaust manifold and responsively producing a manifold temperature signal; receiving said manifold temperature signal, responsively determining the heat lost through said exhaust manifold, and producing a manifold heat loss signal indicative of said determined heat lost; and wherein said modeled exhaust temperature signal is a function of said manifold heat loss signal.
Claim 52
Dependent Claim
46 words
A method, as set forth in claim 47, including the steps of: updating said turbine speed value; receiving said mass flow signal, turbine speed, said filtered air pressure and temperature signals, and said intake manifold air temperature signal and responsively producing an updated boost pressure signal.
Claim 53
Dependent Claim
64 words
A method, as set forth in claim 47, wherein said engine includes a fuel delivery system and said step of determining the volumetric efficiency of said engine includes the step of determining the amount of fuel delivered to said engine and an engine speed of said engine and wherein said volumetric efficiency is determined as a function of said delivered fuel and engine speed.
Claim 54
Dependent Claim
70 words
A method, as set forth in claim 47, wherein said engine includes a rack for controlling the fuel supplied to the engine and said step of determining the volumetric efficiency of said engine includes the step of determining a rack position and an engine speed of said engine, and wherein said volumetric efficiency of said engine is determined by an engine performance map using said rack position and engine speed.
Claim 55
Dependent Claim
97 words
A method, as set forth in claim 47, wherein said engine includes an intake manifold and said fuel to air ratio calculating step includes the steps of: sensing the temperature and pressure of the air flow in the engine and responsively producing an air temperature signal; receiving said air temperature and pressure signals and responsively calculating an air density signal; receiving said air density signal and said volumetric efficiency signal and responsively producing an air flow mass signal; and sensing the mass fuel flow of fuel into said engine and responsively producing a mass fuel flow signal.
Claim 56
Dependent Claim
116 words
A method, as set forth in claim 47, wherein the step of determining said brake power signal includes the steps of: receiving a timing signal, said rack signal, said speed signal, and said fuel to air ratio signal and responsively producing a indicated specific fuel consumption signal indicative of the efficiency of fuel consumption; receiving said mass fuel flow signal and said indicated specific fuel consumption signal and responsively producing an indicated power signal; and receiving said engine speed signal and responsively producing a friction signal indicative of the mechanical friction losses in the engine; and wherein said brake power signal is determined as a function of said indicated power signal and said friction power signal.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1997-12-26 | 1998-06-27 | 1998-12-27 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2001-12-26 | 2002-06-27 | 2002-12-27 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2005-12-26 | 2006-06-27 | 2006-12-27 | $7700.00 | Window Closed / Lapsed |