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Method for the formation of a silicon oxide film

Assignee: Dow Silicones Corp
•
Filing: 1993-10-29
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Granted: 1994-12-13
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Expires: 2013-10-29
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Abstract

Abstract Disclosed is a method for the formation of a thick silicon oxide film which is insoluble in organic solvents and free of cracks and pinholes on the surface of a substrate. The method comprises forming a hydrogen silsesquioxane resin film on the surface of a substrate, converting the hydrogen silsesquioxane resin into preceramic silicon oxide by heating in an inert gas atmosphere, and converting the preceramic silicon oxide into silicon oxide ceramic by heating in an atmosphere selected from the group consisting of oxygen and oxygen mixed with an inert gas.

Inventors

  • 👤 Katsutoshi Mine
  • 👤 Takashi Nakamura
  • 👤 Motoshi Sasaki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 05:15
CPC Classifications
C; C04; C04B; C04B41/00; C04B41/80; C04B41/81; C04B41/85; C04B41/87; H; H10; H10P; H10P14/00; H10P14/60; C03; C03C; C03C17/00; C03C17/22; C03C17/23; C03C17/27; C04B41/009; C04B41/45; C04B41/50; C04B41/5025; C04B41/5035; C23; C23C; C23C18/00; C23C18/02; C23C18/12; C23C18/1204; C23C18/1208; C23C18/1212; C23C18/122; C23C18/125; C23C18/1275; C23C18/1279; C03C2217/00; C03C2217/20; C03C2217/21; C03C2217/213; C03C2218/00; C03C2218/30; C03C2218/32; C03C2218/322; C04B2111/00; C04B2111/00474; C04B2111/00844

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 104 words
A method for the formation of a silicon oxide film comprising: forming a hydrogen silsesquioxane resin film on the surface of a substrate; converting the hydrogen silsesquioxane resin into preceramic silicon oxide by heating the resin film-bearing substrate in an inert gas atmosphere; and converting the preceramic silicon oxide into silicon oxide ceramic by heating the substrate bearing the preceramic silicon oxide in an atmosphere selected from the group consisting of oxygen and oxygen mixed with an inert gas until the content of silicon-bonded hydrogen in the silicon oxide product has reached ≦80% of the content of silicon-bonded hydrogen in the hydrogen silsesquioxane resin.
Claim 2
Independent Claim 104 words
A method for the formation of a silicon oxide film comprising: forming a hydrogen silsesquioxane resin film on the surface of a substrate; converting the hydrogen silsesquioxane resin into preceramic silicon oxide by heating the resin film-bearing substrate in an inert gas atmosphere; and converting the preceramic silicon oxide into silicon oxide ceramic by heating the substrate bearing the preceramic silicon oxide in an atmosphere selected from the group consisting of oxygen and oxygen mixed with an inert gas until the content of silicon-bonded hydrogen in the silicon oxide product has reached ≦80% of the content of silicon-bonded hydrogen in the hydrogen silsesquioxane resin.
Claim 3
Dependent Claim 27 words
The method of claim 1 wherein the heating temperature for converting the hydrogen silsesquioxane resin into preceramic silicon oxide under inert gas is at least 250° C.
Claim 4
Dependent Claim 24 words
The method of claim 1 wherein the heating temperature for converting the preceramic silicon oxide into silicon oxide ceramic is at least 250° C.
Claim 5
Dependent Claim 50 words
The method of claim 1 wherein the hydrogen silsesquioxane resin film is formed on the surface of the substrate by preparing an organic solvent solution of the hydrogen silsesquioxane resin, applying this solution by a method selected from the group consisting of spin-coating, spraying, or immersion, and removing the solvent.
Claim 6
Dependent Claim 27 words
The method of claim 4 wherein the organic solvent is selected from the group consisting of aromatic solvents, aliphatic solvents, ketone solvents, ester solvents, and silicone solvents.
Claim 7
Dependent Claim 24 words
The method of claim 1 wherein the substrates is selected from the group consisting of glass substrates, ceramic substrates, metal substrates, and semiconductor devices.
Claim 8
Dependent Claim 21 words
The method of claim 1 wherein the inert gas is selected from the group consisting of nitrogen, argon, helium, and neon.
Claim 9
Dependent Claim 32 words
The method of claim 1 wherein the heating temperature for converting the hydrogen silsesquioxane resin into preceramic silicon oxide under inert gas is in the range of 250° C. to 500° C.
Claim 10
Dependent Claim 29 words
The method of claim 1 wherein the heating temperature for converting tile preceramic silicon oxide into silicon oxide ceramic is in the range of 250° C. to 500° C.
Claim 11
Independent Claim 118 words
A method for the formation of a silicon oxide film wherein said method is characterized by the formation of a hydrogen silsesquioxane resin film on the surface of a semiconductor device, the conversion of said hydrogen silsesquioxane resin into preceramic silicon oxide by heating the resin film-bearing semiconductor device in an inert gas atmosphere, and the subsequent conversion of the preceramic silicon oxide into silicon oxide ceramic by heating said substrate bearing the preceramic silicon oxide in an atmosphere selected from the group consisting of oxygen and oxygen mixed with an inert gas until the content of silicon-bonded hydrogen in the silicon oxide product has reached ≦80% of the content of silicon-bonded hydrogen in the hydrogen silsesquioxane resin.
Claim 12
Independent Claim 118 words
A method for the formation of a silicon oxide film wherein said method is characterized by the formation of a hydrogen silsesquioxane resin film on the surface of a semiconductor device, the conversion of said hydrogen silsesquioxane resin into preceramic silicon oxide by heating the resin film-bearing semiconductor device in an inert gas atmosphere, and the subsequent conversion of the preceramic silicon oxide into silicon oxide ceramic by heating said substrate bearing the preceramic silicon oxide in an atmosphere selected from the group consisting of oxygen and oxygen mixed with an inert gas until the content of silicon-bonded hydrogen in the silicon oxide product has reached ≦80% of the content of silicon-bonded hydrogen in the hydrogen silsesquioxane resin.
Claim 13
Independent Claim 124 words
A method for the formation of a silicon oxide film wherein said method is characterized by planarization of the topographical variations on the surface of a semiconductor device by the formation thereon of a hydrogen silsesquioxane resin film, conversion of said hydrogen silsesquioxane resin into preceramic silicon oxide by heating the resin film-bearing semiconductor device in an inert gas atmosphere, and subsequent conversion of the preceramic silicon oxide into silicon oxide ceramic by heating said substrate bearing the preceramic silicon oxide in an atmosphere selected from the group consisting of oxygen and oxygen mixed with an inert gas until the content of silicon-bonded hydrogen in the silicon oxide product has reached ≦80% of the content of silicon-bonded hydrogen in the aforesaid hydrogen silsesquioxane resin.
Claim 14
Independent Claim 124 words
A method for the formation of a silicon oxide film wherein said method is characterized by planarization of the topographical variations on the surface of a semiconductor device by the formation thereon of a hydrogen silsesquioxane resin film, conversion of said hydrogen silsesquioxane resin into preceramic silicon oxide by heating the resin film-bearing semiconductor device in an inert gas atmosphere, and subsequent conversion of the preceramic silicon oxide into silicon oxide ceramic by heating said substrate bearing the preceramic silicon oxide in an atmosphere selected from the group consisting of oxygen and oxygen mixed with an inert gas until the content of silicon-bonded hydrogen in the silicon oxide product has reached ≦80% of the content of silicon-bonded hydrogen in the aforesaid hydrogen silsesquioxane resin.

References Cited (Backward Citations)

JPS60124943A Cited
US4756977A Cited
EP0386969A2 Cited
EP0462715B1 Cited
US5118530A Cited
US5145723A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-12-12 1998-06-13 1998-12-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-12-12 2002-06-13 2002-12-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-12-12 2006-06-13 2006-12-13 $7700.00 Window Closed / Lapsed

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