Abstract The use of a conductive reactive braze material, loaded in via holes of a diamond substrate and heated in a suitable temperature range, results in conductive vias with excellent adherence to the via hole in the diamond material. Cracking of the diamond substrate, and loose or lost via elements, are minimized. A form of the disclosure is directed to a method for producing a circuit board having a multiplicity of conductive vias. A generally planar diamond substrate is provided. A multiplicity of via holes are formed through the substrate. The holes are loaded with a conductive reactive braze material. The braze material and the substrate are heated to a temperature which causes the braze material to melt and to react with the inner surface of the via holes and bond thereto. In an illustrated embodiment, the braze material comprises a conductive matrix component that includes at least one element selected from the group consisting of copper, silver, and gold, and a reactive component that includes at least one element selected from the group consisting of titanium, chromium, vanadium, zirconium, and hafnium. Another form of the disclosure is directed to a circuit board in which conductive vias pass through a diamond substrate and form a compound with the substrate at the inner surface of the via holes to bond to said inner surface of the via holes.
An electronic circuit, comprising: a generally planar diamond substrate having a multiplicity of via holes therein; said via holes being filled with a conductive reactive braze material that has been heated to form conductive vias that fill said via holes without extending substantially outside said via holes and form a carbide compound at the inner surfaces of said via holes to bond with said inner surfaces; electronic circuit elements mounted on at least one surface of said substrate and coupled to at least some of said conductive vias; and conductive connections coupled with at least some of said conductive vias on the opposing surface of said substrate.
Claim 2
Dependent Claim
107 words
An electronic circuit, comprising: a generally planar diamond substrate having a multiplicity of via holes therein; said via holes being filled with a conductive reactive braze material that has been heated to form conductive vias that fill said via holes without extending substantially outside said via holes and form a carbide compound at the inner surfaces of said via holes to bond with said inner surfaces; electronic circuit elements mounted on at least one surface of said substrate and coupled to at least some of said conductive vias; and conductive connections coupled with at least some of said conductive vias on the opposing surface of said substrate.
Claim 3
Dependent Claim
54 words
The circuit as defined by claim 1, wherein said braze material comprises a conductive matrix component that includes at least one element selected from the group consisting of copper, silver, and gold, and a reactive component that includes at least one element selected from the group consisting of titanium, chromium, vanadium, zirconium, and hafnium.
Claim 4
Dependent Claim
22 words
The circuit as defined by claim 2, wherein said conductive matrix component comprises copper and silver and said reactive component comprises titanium.