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US5344499A Expired / Lapsed US ⏱️ 0.0 years remaining

Electric device of hydrogenated amorphous silicon and method of manufacture

Assignee: Panasonic Holdings Corp
•
Filing: 1992-11-17
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Granted: 1994-09-06
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Expires: 2012-11-17
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Abstract

Abstract The electro-migration of electrode metal takes place under an elevated temperature condition in amorphous silicon devices having conventional PI-type, NI-type, or PIN-type hydrogenated amorphous silicon layered structures, which substantially degrades the electrical characteristics of the devices. This problem is solved by forming a chemically inactive layer consisting mainly of amorphous silicon oxide on the surface of amorphous silicon layer by an aqueous washing and drying process, to establish electrical contacts through the chemically inactive layer between the hydrogenated amorphous silicon layer and either a collector electrode or a transparent electrode. This structure not only prevents such electromigration of electrode metal, but it also allows a greater freedom for choosing a material for the collector electrode.

Inventors

  • 👤 Teruhisa Kanbara
  • 👤 Shigeo Kondo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 12:21
CPC Classifications
H; H10; H10F; H10F77/00; H10F77/20; H10F77/206; H10F30/00; H10F30/20; H10F30/21; H10F30/22; H10F30/223; H10F30/2235; H10F71/00; H10F71/10; H10F71/103; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 91 words
An electric device utilizing hydrogenated amorphous silicon and characterized by comprising at least: a hydrogenated amorphous silicon layer; a chemically inactive layer which is formed on a surface of said hydrogenated amorphous silicon layer only by immersing said hydrogenated amorphous silicon layer in water and then drying said hydrogenated amorphous silicon layer under light irradiation, and is composed of hydrogenated amorphous silicon and SiO X and also is 50 to 300 Å in thickness: and an electrode layer which is formed on said chemically inactive layer by a vacuum deposition method.
Claim 2
Dependent Claim 91 words
An electric device utilizing hydrogenated amorphous silicon and characterized by comprising at least: a hydrogenated amorphous silicon layer; a chemically inactive layer which is formed on a surface of said hydrogenated amorphous silicon layer only by immersing said hydrogenated amorphous silicon layer in water and then drying said hydrogenated amorphous silicon layer under light irradiation, and is composed of hydrogenated amorphous silicon and SiO X and also is 50 to 300 Å in thickness: and an electrode layer which is formed on said chemically inactive layer by a vacuum deposition method.
Claim 3
Dependent Claim 21 words
An electric device according to claim 1 wherein said electrode layer formed on said chemically inactive layer is a collector electrode.
Claim 4
Dependent Claim 21 words
An electric device according to claim 1 wherein said electrode layer formed on said chemically inactive layer is a transparent electrode.
Claim 5
Dependent Claim 42 words
An electric device according to claim 1 wherein said hydrogenated amorphous silicon layer comprises an I-type hydrogenated amorphous silicon layer, free of impurities, overlaid on one of: (a) a P-type hydrogenated amorphous silicon layer; or (b) an N-type hydrogenated amorphous silicon layer.
Claim 6
Dependent Claim 45 words
An electric device according to claim 1 wherein said hydrogenated amorphous silicon layer comprises an I-type hydrogenated amorphous silicon layer, free of impurities, sandwiched between one of: (a) a P-type and an N-type hydrogenated amorphous silicon layer; or (b) two N-type hydrogenated amorphous silicon layers.
Claim 7
Dependent Claim 50 words
An electric device according to claims 1, 2, 4, or 5 wherein said electrode layer comprises a metal or an alloy of metals selected from the group consisting of Mg, Al, Ti, Cr, Mn, Fe, Ni, Cu, Zn, Zr, Mo, Pd, Ag, In, Sn, Ta, W, Pt, Au, and Pb.
Claim 8
Dependent Claim 30 words
An electric device according to claim 6 wherein said electrode layer includes more than one atomic percent of an element selected from the group consisting of carbon, nitrogen, and oxygen.
Claim 9
Independent Claim 84 words
A method of manufacturing an electric device which utilizes hydrogenated amorphous silicon, comprising the steps of: forming a chemically inactive layer that is composed of hydrogenated amorphous silicon and SiO X and is 50 to 300 Å thick on a surface of a hydrogenated amorphous silicon layer only by immersing said hydrogenated amorphous silicon layer in water and then drying said hydrogenated amorphous silicon layer under light irradiation; and thereafter forming an electrode layer on said chemically inactive layer by a vacuum deposition method.
Claim 10
Independent Claim 84 words
A method of manufacturing an electric device which utilizes hydrogenated amorphous silicon, comprising the steps of: forming a chemically inactive layer that is composed of hydrogenated amorphous silicon and SiO X and is 50 to 300 Å thick on a surface of a hydrogenated amorphous silicon layer only by immersing said hydrogenated amorphous silicon layer in water and then drying said hydrogenated amorphous silicon layer under light irradiation; and thereafter forming an electrode layer on said chemically inactive layer by a vacuum deposition method.
Claim 11
Independent Claim 91 words
A method of manufacturing an electric device utilizing hydrogenated amorphous silicon and characterized by comprising the steps of: before forming an electrode layer on a surface of a hydrogenated amorphous silicon layer formed on a substrate, immersing the surface of said hydrogenated amorphous silicon layer in water; and drying said hydrogenated amorphous silicon layer under light irradiation so as to form on the surface of said hydrogenated amorphous silicon layer a chemically inactive layer that is composed of hydrogenated amorphous silicon and SiO x and is 50 to 300 Å thick.
Claim 12
Independent Claim 91 words
A method of manufacturing an electric device utilizing hydrogenated amorphous silicon and characterized by comprising the steps of: before forming an electrode layer on a surface of a hydrogenated amorphous silicon layer formed on a substrate, immersing the surface of said hydrogenated amorphous silicon layer in water; and drying said hydrogenated amorphous silicon layer under light irradiation so as to form on the surface of said hydrogenated amorphous silicon layer a chemically inactive layer that is composed of hydrogenated amorphous silicon and SiO x and is 50 to 300 Å thick.
Claim 13
Dependent Claim 27 words
A method of manufacturing an electric device utilizing hydrogenated amorphous silicon according to claim 9, wherein the light irradiation is irradiation from infrared lamps and fluorescent lamps.
Claim 14
Dependent Claim 26 words
A method of manufacturing an electric device utilizing hydrogenated amorphous silicon according to claim 8, 9 or 10, wherein said electrode layer is a collector electrode.
Claim 15
Dependent Claim 27 words
A method of manufacturing an electric device utilizing hydrogenated amorphous silicon according to claim 8, 9 or 10, wherein said electrode layer is a transparent electrode layer.
Claim 16
Dependent Claim 50 words
A method of manufacturing an electric device utilizing hydrogenated amorphous silicon according to claim 8, 9 or 10, wherein said hydrogenated amorphous silicon layer formed on a substrate comprises an I-type hydrogenated amorphous silicon layer, free of impurities, overlaid on either a P-type or an N-type hydrogenated amorphous silicon layer.
Claim 17
Dependent Claim 65 words
A method of manufacturing an electric device utilizing hydrogenated amorphous silicon according to claim 8, 9 or 10 wherein said hydrogenated amorphous silicon layer formed on a substrate comprises either a P-type or an N-type hydrogenated amorphous silicon layer, an I-type hydrogenated amorphous silicon layer free of impurities, and either a P-type or an N-type hydrogenated amorphous silicon layer overlaid one after another in sequence.

References Cited (Backward Citations)

US4117506A Cited
US4200473A Cited
US4675466A Cited
US4770716A Cited
US4838950A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-09-05 1998-03-07 1998-09-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-09-05 2002-03-07 2002-09-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-09-05 2006-03-07 2006-09-06 $7700.00 Window Closed / Lapsed

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