Nonaqueous polyamide dyeing process utilizing controlled dye addition

Claim 2

A process for dyeing a fibrous article containing fibers of a polyamide polymer with at least one anionic dye comprising: immersing said article in a liquid dyeing bath of a substantially nonaqueous solvent medium, said substantially nonaqueous solvent medium comprising at least about 10% by volume of a water-miscible alcohol selected from the group consisting of methanol, ethanol, ethylene glycol, propylene glycol and mixtures thereof; heating said dyeing bath and said article in said dyeing bath to a temperature at least equal to the dyeing transition temperature of said fiber of polyamide polymer; adding said anionic dye to said dyeing bath as a liquid concentrate, said liquid concentrate containing a substantially non-aqueous solvent medium for said anionic dye, at least about 33% of the total dye to be applied during said process being added while said dyeing bath and said article are at a temperature at least equal to said dyeing transition temperature; and stirring said dyeing bath as said dye is added to said bath to mix said dye concentrate into said dyeing bath to form a dilute dye solution and to provide a flow of said dilute dye solution relative to said article to cause said dye to be transported to said article, said stirring further providing, on the average, essentially uniform dye transport of said anionic dye to said article; said anionic dye being added at an addition rate of about 0.0005 to about 0.5% dye/minute based on the weight of said article.

Claim 3

The process of claim 1 further comprising maintaining the temperature and acidity of said dyeing bath so that said anionic dye transfers less than about 10%.

Claim 4

The process of claim 1 wherein said substantially nonaqueous solvent medium comprises at least about 90% by volume of said water-miscible alcohol.

Claim 5

The process of claim 1 wherein at least about 50% of said total dye to be applied during said process is added while said dyeing bath and said article are at a temperature at least equal to said dyeing transition temperature.

Claim 6

The process of claim 1 wherein said polyamide polymer is selected from the group consisting of aliphatic polyamide homopolymers and copolymers.

Claim 7

The process of claim 5 wherein said aliphatic polyamide is selected from the group consisting of aliphatic polyamides containing at least one of poly(hexamethylene adipamide) or poly(ε-caproamide) polymer units in an amount greater than about 60% by weight.

Claim 8

The process of claim 1 wherein said solvent mediums of said bath and of said concentrate are selected to provide a one-phase dilute dye solution in said bath.

Claim 9

A process for dyeing a fibrous article containing fibers of a polyamide polymer with at least one anionic dye comprising: immersing said article in a liquid dyeing bath of a substantially nonaqueous solvent medium for said anionic dye, said substantially nonaqueous solvent medium comprising at least about 10% by volume of a water-miscible alcohol selected from the class consisting of methanol, ethanol, ethylene glycol, propylene glycol and mixtures thereof; heating said dyeing bath and said article in said dyeing bath to a temperature at least equal to the dyeing transition temperature of said fiber of polyamide polymer; adding said anionic dye to said dyeing bath as a liquid concentrate, said liquid concentrate containing a substantially non-aqueous solvent medium for said anionic dye, at least about 33% of the total dye to be applied during said process being added while said dyeing bath and said article are at a temperature at least equal to said dyeing transition temperature; and stirring said dyeing bath as said dye is added to said bath to mix said dye concentrate into said dyeing bath to form a dilute dye solution and to provide a flow of said dilute dye solution relative to said article to cause said dye to be transported to said article, said stirring further providing, on the average, essentially uniform dye transport of said anionic dye to said article; said process being performed in a dyeing machine in which said stirring provides repetitive machine cycles; said dye being added to the bath at a dye addition rate such that between about 0.04% and about 7% of the total dye to be applied during said process is added to said dyeing bath during a machine cycle.

Claim 10

A process for dyeing a fibrous article containing fibers of a polyamide polymer with at least one anionic dye comprising: immersing said article in a liquid dyeing bath of a substantially nonaqueous solvent medium for said anionic dye, said substantially nonaqueous solvent medium comprising at least about 10% by volume of a water-miscible alcohol selected from the class consisting of methanol, ethanol, ethylene glycol, propylene glycol and mixtures thereof; heating said dyeing bath and said article in said dyeing bath to a temperature at least equal to the dyeing transition temperature of said fiber of polyamide polymer; adding said anionic dye to said dyeing bath as a liquid concentrate, said liquid concentrate containing a substantially non-aqueous solvent medium for said anionic dye, at least about 33% of the total dye to be applied during said process being added while said dyeing bath and said article are at a temperature at least equal to said dyeing transition temperature; and stirring said dyeing bath as said dye is added to said bath to mix said dye concentrate into said dyeing bath to form a dilute dye solution and to provide a flow of said dilute dye solution relative to said article to cause said dye to be transported to said article, said stirring further providing, on the average, essentially uniform dye transport of said anionic dye to said article; said process being performed in a dyeing machine in which said stirring provides repetitive machine cycles; said dye being added to the bath at a dye addition rate such that between about 0.04% and about 7% of the total dye to be applied during said process is added to said dyeing bath during a machine cycle.

Claim 11

The process of claim 8 wherein said dye addition rate is adjusted so that an amount of dye between about 0.5% and 3% of the total dye to be applied during said process is added to said dyeing bath during a machine cycle.

Claim 12

The process of claim 8 further comprising maintaining the temperature and acidity of said dyeing bath so that said anionic dye transfers less than about 10%.

Claim 13

The process of claim 8 wherein said solvent mediums of said bath and of said dye concentrate are selected to provide a one-phase dilute dye solution in said bath.