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US5318440A Expired / Lapsed US ⏱️ 0.0 years remaining

Fiber reinforced orthodontic appliance and method of manufacture

Assignee: 3M Co
•
Filing: 1992-06-24
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Granted: 1994-06-07
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Expires: 2012-06-24
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Abstract

Abstract An orthodontic appliance such as a bracket is made of a polymeric material with reinforcing fiber structure embedded in the polymeric material. The reinforcing fiber structure includes relatively long filaments that extend about the perimeter of the bracket including the periphery of an archwire slot. In one embodiment, a method for making the bracket includes the steps of placing a tubular fiber preform in a mold assembly in an orientation aligned with a mesial-distal axis of the resultant bracket, and then closing the mold assembly in directions toward a central axis of the preform.

Inventors

  • 👤 Randall E. Adam
  • 👤 James D. Cleary
  • 👤 Jerold S. Horn
  • 👤 Said Pazirandeh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 15:28
CPC Classifications
A; A61; A61C; A61C13/00; A61C13/0003; A61C7/00; A61C7/12; A61C13/0006; A61C13/0021

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 108 words
An orthodontic appliance comprising a body having an elongated archwire slot and a mesial-distal reference axis, said archwire slot having a certain generally U-shaped periphery in reference planes generally perpendicular to said mesial-distal reference axis, said body being made of polymeric material and reinforcing fiber structure embedded in said polymeric material, said reinforcing fiber structure including at least one filament and comprising at least on layer, said at least one layer including a number of aligned, side-by-side stretches of said at least one filament that lie in said reference planes and extend in a non-straight path about a majority of said generally U-shaped periphery of said archwire slot.
Claim 2
Dependent Claim 108 words
An orthodontic appliance comprising a body having an elongated archwire slot and a mesial-distal reference axis, said archwire slot having a certain generally U-shaped periphery in reference planes generally perpendicular to said mesial-distal reference axis, said body being made of polymeric material and reinforcing fiber structure embedded in said polymeric material, said reinforcing fiber structure including at least one filament and comprising at least on layer, said at least one layer including a number of aligned, side-by-side stretches of said at least one filament that lie in said reference planes and extend in a non-straight path about a majority of said generally U-shaped periphery of said archwire slot.
Claim 3
Dependent Claim 39 words
The appliance of claim 1, wherein said body in said reference planes has a perimeter that includes said periphery, and wherein said stretches extend in said reference planes about at least a majority of the extent of said perimeter.
Claim 4
Dependent Claim 21 words
The appliance of claim 2, wherein said stretches extend in said reference planes about substantially the entire extent of said perimeter.
Claim 5
Dependent Claim 18 words
The appliance of claim 1, wherein said at least one layer is wound about said mesial-distal reference axis.
Claim 6
Dependent Claim 24 words
The appliance of claim 1, wherein adjacent stretches of said at least one filament are in side-by-side arrangement in close proximity with each other.
Claim 7
Dependent Claim 22 words
The appliance of claim 1, wherein said stretches extend in said reference planes substantially about the entire extent of said archwire slot.
Claim 8
Dependent Claim 19 words
The appliance of claim 1, wherein said reinforcing fiber structure comprises a fiber tow having a number of filaments.
Claim 9
Dependent Claim 12 words
The appliance of claim 1, wherein said polymeric material is an acrylic.
Claim 10
Dependent Claim 13 words
The appliance of claim 1, wherein said polymeric material is a thermoset polymer.
Claim 11
Dependent Claim 13 words
The appliance of claim 1, wherein said polymeric material is a thermoplastic material.
Claim 12
Dependent Claim 17 words
The appliance of claim 1, wherein said polymeric material is a mixture of Bis-GMA, TEGDMA and PEGDMA.
Claim 13
Dependent Claim 26 words
The appliance of claim 1, wherein said reinforcing fiber structure has an index of refraction approximately equal to the index of refraction of said polymeric material.
Claim 14
Dependent Claim 84 words
An orthodontic appliance comprising a body having an elongated archwire slot and a mesial-distal reference axis, said archwire slot having a certain generally U-shaped periphery in reference planes generally perpendicular to said mesial-distal reference axis, said body being made of polymeric material and reinforcing fiber structure embedded in said polymeric material, said reinforcing fiber structure including a number of side-by-side stretches of one or more filaments that extend in a non-straight path about a majority of said generally U-shaped periphery of said archwire slot.
Claim 15
Dependent Claim 84 words
An orthodontic appliance comprising a body having an elongated archwire slot and a mesial-distal reference axis, said archwire slot having a certain generally U-shaped periphery in reference planes generally perpendicular to said mesial-distal reference axis, said body being made of polymeric material and reinforcing fiber structure embedded in said polymeric material, said reinforcing fiber structure including a number of side-by-side stretches of one or more filaments that extend in a non-straight path about a majority of said generally U-shaped periphery of said archwire slot.
Claim 16
Dependent Claim 15 words
The appliance of claim 13, wherein said side-by-side stretches lie side-by-side in a mesial-distal direction.
Claim 17
Dependent Claim 15 words
The appliance of claim 13, wherein said side-by-side stretches lie side-by-side in an occlusal-gingival direction.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-06-06 1997-12-06 1998-06-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-06-06 2001-12-06 2002-06-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-06-06 2005-12-06 2006-06-07 $7700.00 Window Closed / Lapsed

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