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US5298780A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor device and method of fabricating same

Assignee: Mitsubishi Electric Corp
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Filing: 1992-11-24
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Granted: 1994-03-29
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Expires: 2012-11-24
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Abstract

Abstract There is disclosed a semiconductor device having a vertical channel MOS gate structure wherein grooves (40) are formed from the top surface of source regions (5) through a body (3) into an N diffusion region (2) and wherein buried gate electrodes (4) fill an inner part of said grooves (40) which is in face-to-face relation to the N diffusion region (2) across gate oxide films (13) while buried oxide films (15) including diffusion source impurities fill an inner part thereof which is in face-to-face relation to the source regions (5). The impurity concentration of the source regions (5) is distributed uniformly in the vertical direction of the grooves (40) and decreases lateraly away from the grooves (40). A current flows through the source region along the grooves and a resistance thereagainst is held small in an ON-state. The grooves may be formed with narrow spacing. The size reduction and high integration of the semiconductor device are achieved as well as reduction in ON-resistance.

Inventors

  • 👤 Masana Harada

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 13:36
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/60; H10D30/64; H10D30/66; H10D30/668; H10D12/00; H10D12/411; H10D12/441; H10D12/461; H10D12/481; H10D62/00; H10D62/10; H10D62/124; H10D62/126; H10D62/127; H10D62/13; H10D62/149; H10D62/151; H10P; H10P32/00; H10P32/10; H10P32/14; H10P32/1408; H10P32/141; H10P32/17; H10P32/171

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 167 words
A semiconductor device comprising: a first semiconductor layer of a first conductivity type having first and second major surfaces; a second semiconductor layer of a second conductivity type formed on said first major surface; a third semiconductor layer of the first conductivity type selectively formed on said second semiconductor layer; a groove extending from a top surface of said third semiconductor layer through said second semiconductor layer into said first semiconductor layer; a dielectric layer formed at least on an inner wall of said groove which is in face-to-face relation to said second semiconductor layer; a control electrode formed on said inner wall of said groove through said dielectric layer; and an insulating layer formed on a part of an inner wall of said groove which is in face-to-face relation to said third semiconductor layer and containing an impurity of the first conductivity type, a portion of said third semiconductor layer adjacent to said groove having a uniform impurity concentration in the vertical direction along said groove.
Claim 2
Dependent Claim 167 words
A semiconductor device comprising: a first semiconductor layer of a first conductivity type having first and second major surfaces; a second semiconductor layer of a second conductivity type formed on said first major surface; a third semiconductor layer of the first conductivity type selectively formed on said second semiconductor layer; a groove extending from a top surface of said third semiconductor layer through said second semiconductor layer into said first semiconductor layer; a dielectric layer formed at least on an inner wall of said groove which is in face-to-face relation to said second semiconductor layer; a control electrode formed on said inner wall of said groove through said dielectric layer; and an insulating layer formed on a part of an inner wall of said groove which is in face-to-face relation to said third semiconductor layer and containing an impurity of the first conductivity type, a portion of said third semiconductor layer adjacent to said groove having a uniform impurity concentration in the vertical direction along said groove.
Claim 3
Dependent Claim 30 words
The semiconductor device of claim 1, wherein said dielectric layer is further formed on an inner wall of said groove which is in face-to-face relation to said first semiconductor layer.
Claim 4
Dependent Claim 35 words
The semiconductor device of claim 2, wherein said control electrode fills a region surrounded by said dielectric layer, and wherein said insulating layer fills said groove associated with said dielectric layer and said control electrode.
Claim 5
Dependent Claim 22 words
The semiconductor device of claim 3, wherein said impurity concentration of said third semiconductor layer decreases lateraly away from said insulating layer.
Claim 6
Dependent Claim 45 words
The semiconductor device of claim 4, further comprising a fourth semiconductor layer of the first conductivity type formed on said second major surface of said first semiconductor layer, the impurity concentration of said fourth semiconductor layer being higher than that of said first semiconductor layer.
Claim 7
Dependent Claim 20 words
The semiconductor device of claim 5, further comprising a first electrode formed on an surface of said fourth semiconductor layer.
Claim 8
Dependent Claim 23 words
The semiconductor device of claim 6, further comprising a second electrode formed at least on said top surface of said third semiconductor layer.
Claim 9
Dependent Claim 17 words
The semiconductor device of claim 7, wherein said third semiconductor layer surrounds at least said insulating layer.
Claim 10
Dependent Claim 17 words
The semiconductor device of claim 8, wherein said second electrode short-circuits said second and third semiconductor layers.
Claim 11
Dependent Claim 45 words
The semiconductor device of claim 1, further comprising a fourth semiconductor layer of the second conductivity type formed on said second major surface of said first semiconductor layer, the impurity concentration of said fourth semiconductor layer being higher than that of said second semiconductor layer.
Claim 12
Independent Claim 200 words
A method of fabricating a semiconductor device, comprising the steps of: (a) providing a first semiconductor layer of a first conductivity type having first and second major surfaces; (b) forming a second semiconductor layer of a second conductivity type on said first major surface; (c) forming a groove extending through from a top surface of said second semiconductor layer into said first semiconductor layer, said groove having a first region in the vicinity of said top surface of said second semiconductor layer and a second region other than said first region; (d) forming a dielectric layer on an inner wall of said groove in said second region; (e) forming a control electrode on said dielectric layer; (f) forming an insulating layer containing a diffusion source impurity of the first conductivity type at least on an inner wall of said groove in said first region; and (g) diffusing said diffusion source impurity from said insulating layer to selectively form a third semiconductor layer of the first conductivity type in contact with said groove on said second semiconductor layer, said third semiconductor layer being at least longer than said first region in the direction of the thickness of said second semiconductor layer.
Claim 13
Independent Claim 200 words
A method of fabricating a semiconductor device, comprising the steps of: (a) providing a first semiconductor layer of a first conductivity type having first and second major surfaces; (b) forming a second semiconductor layer of a second conductivity type on said first major surface; (c) forming a groove extending through from a top surface of said second semiconductor layer into said first semiconductor layer, said groove having a first region in the vicinity of said top surface of said second semiconductor layer and a second region other than said first region; (d) forming a dielectric layer on an inner wall of said groove in said second region; (e) forming a control electrode on said dielectric layer; (f) forming an insulating layer containing a diffusion source impurity of the first conductivity type at least on an inner wall of said groove in said first region; and (g) diffusing said diffusion source impurity from said insulating layer to selectively form a third semiconductor layer of the first conductivity type in contact with said groove on said second semiconductor layer, said third semiconductor layer being at least longer than said first region in the direction of the thickness of said second semiconductor layer.
Claim 14
Dependent Claim 55 words
The method of claim 11, wherein said step (a) includes the step of (a-1) forming said first semiconductor layer by epitaxial growth on a fourth semiconductor layer having an impurity concentration higher than the impurity concentration of said first semiconductor layer, said second major surface being an interface of said fourth and first semiconductor layers.
Claim 15
Dependent Claim 27 words
The method of claim 11, wherein said step (b) includes the step of (b-1) introducing an impurity of the second conductivity type from said first major surface.
Claim 16
Dependent Claim 50 words
The method of claim 11, wherein said step (c) includes the steps of: (c-1) forming a first oxide film above said second semiconductor layer; (c-2) selectively removing and leaving said first oxide film; and (c-3) etching said second semiconductor layer by using said left first oxide film as a mask.
Claim 17
Dependent Claim 75 words
The method of claim 14, wherein said step (c-1) includes the steps of: (c-1-1) forming a second oxide film on said second semiconductor layer; (c-1-2) forming a nitride film on said second oxide film; and (c-1-3) forming said first oxide film on said nitride film, and wherein said step (c-2) includes the step of (c-2-1) selectively leaving said nitride film and said second oxide film in the same configuration as said left first oxide film.
Claim 18
Dependent Claim 26 words
The method of claim 15, wherein said step (d) includes the steps of: (d-1) exposing said nitride film; and (d-2) oxidizing an inside of said groove.
Claim 19
Dependent Claim 68 words
The method of claim 11, wherein said step (e) includes the steps of: (e-1) forming a conductive film all over a structure provided in said steps (a) to (d) to fill said groove; and (e-2) removing said conductive film, with said conductive film left unremoved only in said second region, said conductive film left in said second region in said step (e-2) being equivalent to said control electrode.
Claim 20
Dependent Claim 53 words
The method of claim 17, wherein said conductive film is a polycrystalline semiconductor, and wherein said step (e-2) includes the steps of: (e-2-1) leveling said conductive film; (e-2-2) oxidizing said conductive film in said first region; and (e-2-3) removing said oxidized conductive film as well as said dielectric layer in said first region.
Claim 21
Dependent Claim 23 words
The method of claim 17, wherein said step (e) further includes the step of (e-3) removing said dielectric layer in said first region.
Claim 22
Dependent Claim 40 words
The method of claim 15, wherein said step (f) includes the steps of: (f-1) forming said insulating layer all over a structure provided in said steps (a) to (e) to fill said first region; and (f-2) leveling said insulating layer.
Claim 23
Dependent Claim 24 words
The method of claim 20, wherein said step (f) further includes, prior to said step (f-1), the step of (f-3) removing said nitride film.

References Cited (Backward Citations)

US5166762A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-03-28 1997-09-27 1998-03-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-03-28 2001-09-27 2002-03-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-03-28 2005-09-27 2006-03-29 $7700.00 Window Closed / Lapsed

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