Process for producing alkoxylated thio-compounds

Claim 2

A process for producing an alkoxylated thio-compound comprising contacting an alkylene oxide with a sulfur-containing compound in the presence of a catalyst under conditions sufficient to synthesize said alkoxylated thio-compound wherein said catalyst comprises a base and an alkoxylated alcohol; and said sulfur-containing compound has the formula of R--SH wherein R is selected from the group consisting of hydrogen, a C 1 -C 10 hydrocarbyl radical, and mixtures thereof.

Claim 3

A process according to claim 1 wherein said alkoxylated thio-compound has the formula of ##STR4## wherein R, R 1 , R 2 , R 3 , and R 4 can be the same or different and are each selected from the group consisting of hydrogen, a C 1 -C 20 hydrocarbyl radical, and mixtures thereof; and n is a number from 1 to about 20.

Claim 4

A process according to claim 2 wherein said alkoxylated thio-compound is selected from the group consisting of 2-mercaptoethanol, 1-mercapto-2-propanol, 2-(ethylthio)ethanol, 2-hydroxyethyl n-octyl sulfide, 2-methyl-2-hydroxypropyl n-octyl sulfide, 2-hydroxybutyl n-octyl sulfide, 2-hydroxyhexyl n-octyl sulfide, 2-hydroxy-3,3-dimethylbutyl n-octyl sulfide, 2-hydroxybutyl n-octyl sulfide, 2-hydroxy-3-methyl-butyl n-octyl sulfide, 2-hydroxypropyl n-octyl sulfide, n-octyl mercaptan monopropoxylate, n-octyl mercaptan diethoxylate, n-octyl mercaptan triethoxylate, t-dodecyl sulfenyl polyethylene oxide having the formula of t--C 12 H 25 --S--(CH 2 --CH 2 O) n H wherein n is a number from 1 to about 20, and mixtures thereof.

Claim 5

A process according to claim 3 wherein said alkoxylated thio-compound is n-octyl mercaptan monopropoxylate.

Claim 6

A process according to claim 3 wherein said alkoxylated thio-compound is 1-mercapto-2-propanol.

Claim 7

A process according to claim 1 wherein said alkylene oxide has the formula of ##STR5## wherein R 1 , R 2 , R 3 and R 4 can be the same or different and are each selected from hydrogen, a C 1 -C 20 hydrocarbyl radical, and mixtures thereof.

Claim 8

A process according to claim 6 wherein said alkylene oxide is selected from the group consisting of ethylene oxide, propylene oxide, 1,2-epoxycyclohexane, 2-methyl-1,2-epoxypropane, 2,3-epoxybutane, 3-methyl-1,2-epoxybutane, 2-methyl-2,3-epoxybutane, 2,3-epoxyhexane, 3,3-methyl-1,2-epoxybutane, and mixtures thereof.

Claim 9

A process according to claim 7 wherein said alkylene oxide is ethylene oxide.

Claim 10

A process according to claim 7 wherein said alkylene oxide is propylene oxide.

Claim 11

A process according to claim 1 wherein said sulfur-containing compound is selected from the group consisting of hydrogen sulfide, methyl mercaptan, ethyl mercaptan, n-propyl mercaptan, n-butyl mercaptan, t-butyl mercaptan, n-hexyl mercaptan, cyclohexyl mercaptan, n-octyl mercaptan, nonyl mercaptan, t-nonyl mercaptan, n-decyl mercaptan, dodecyl mercaptan, t-dodecyl mercaptan, t-tetradecyl mercaptan, thiophenol, benzyl mercaptan, p-methyl phenyl mercaptan, and mixtures thereof.

Claim 12

A process according to claim 10 wherein said sulfur-containing compound is hydrogen sulfide.

Claim 13

A process according to claim 10 wherein said sulfur-containing compound is n-octyl mercaptan.

Claim 14

A process according to claim 1 wherein said base is selected from the group consisting of an organic base, an inorganic base, and mixtures thereof.

Claim 15

A process according to claim 13 wherein said base is selected from the group consisting of tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetramethylammonium bisulfide, tetraethylammonium bisulfide, lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, sodium bicarbonate, sodium carbonate, sodium oxide, sodium sulfide, sodium bisulfide, magnesium oxide, calcium oxide, calcium carbonate, potassium carbonate, sodium phenoxide, barium phenoxide, calcium phenoxide, R 5 ONa, R 5 SNa, and mixtures thereof, wherein R 5 is a C 1 -C 18 alkyl radical.

Claim 16

A process according to claim 14 wherein said base is sodium hydroxide.

Claim 17

A process according to claim 1 wherein said alkoxylated alcohol has a general formula of R 6 O)[CH 2 CH(R 7 )O] n H wherein R 6 is a C 1 -C 20 hydrocarbyl radical selected from the group consisting of alkyl radical, alkylaryl radical, aryl radical, cycloalkyl radical and alkenyl radical; R 7 is selected from the group consisting of hydrogen, C 1 -C 16 alkyl radical, and C 2 -C 16 alkenyl radical; and n is a number of from 1 to about 20.

Claim 18

A process according to claim 16 wherein said alkoxylated alcohol is TERGITOL® 15-S-7 which is an ethoxylated alcohol surfactant and has the formula of R 6 O(CH 2 CH 2 O) 7 H, wherein R 6 is a secondary alkyl radical having 11 to 15 carbon atoms.

Claim 19

A process according to claim 1 wherein the weight ratio of said alkoxylated alcohol to said base is in the range of from about 1:1 to about 1000:1.

Claim 20

A process for producing n-octyl mercaptan monopropoxylate comprising contacting propylene oxide with n-octyl mercaptan in the presence of catalyst at 60° C. to 100° C. wherein said catalyst is prepared by heating sodium hydroxide and an ethoxylated alcohol having the formula of R 6 O(CH 2 CH 2 O) 7 H; wherein R 6 is a secondary alkyl radical having 1 to 15 carbon atoms and the weight ratio of said ethoxylated alcohol to sodium hydroxide is in the range of from about 20:1 to about 50:1.

Claim 21

A process for producing n-octyl mercaptan monopropoxylate comprising contacting propylene oxide with n-octyl mercaptan in the presence of catalyst at 60° C. to 100° C. wherein said catalyst is prepared by heating sodium hydroxide and an ethoxylated alcohol having the formula of R 6 O(CH 2 CH 2 O) 7 H; wherein R 6 is a secondary alkyl radical having 1 to 15 carbon atoms and the weight ratio of said ethoxylated alcohol to sodium hydroxide is in the range of from about 20:1 to about 50:1.