Claims Analysis
Total Claims: 21
Claim 1
Independent Claim
88 words
A sputtering target of platinum-cobalt alloy consisting essentially of 10 to 55% by weight of platinum; 1 to 15% by weight of a first additional element selected from the group consisting of nickel and tantalum; no more than 1.5% by weight of a second additional element selected from the group consisting of boron, titanium, lanthanum, cerium, neodymium, beryllium, calcium, zirconium, and silicon; no more than 20% by weight of chromium; and the balance cobalt, wherein said alloy has an average grain size of no greater than 20 μm.
Claim 2
Dependent Claim
88 words
A sputtering target of platinum-cobalt alloy consisting essentially of 10 to 55% by weight of platinum; 1 to 15% by weight of a first additional element selected from the group consisting of nickel and tantalum; no more than 1.5% by weight of a second additional element selected from the group consisting of boron, titanium, lanthanum, cerium, neodymium, beryllium, calcium, zirconium, and silicon; no more than 20% by weight of chromium; and the balance cobalt, wherein said alloy has an average grain size of no greater than 20 μm.
Claim 3
Dependent Claim
17 words
A sputtering target as recited in claim 1, having a magnetic permeability of no larger than 30.
Claim 4
Dependent Claim
36 words
A sputtering target as recited in claim 1, wherein the chromium constituent has a segregation of no greater than ±0.25% by weight, and the platinum constituent has a segregation of no greater than ±0.20% by weight.
Claim 5
Dependent Claim
40 words
A sputtering target as recited in claim 1, wherein said target comprises a plurality of sputtering target members, adjacent pairs of said sputtering target members being combined together with their respective end faces being mated and joined together by fusion.
Claim 6
Dependent Claim
50 words
A sputtering target as recited in claim 4, wherein said adjacent pairs of sputtering target members are configured so as to define a V-shaped groove therebetween, said sputtering target further comprising an additional fused target member of the same composition as said sputtering target members received in said V-shaped groove.
Claim 7
Dependent Claim
14 words
A target as claimed in claim 1, wherein said first additional element is tantalum.
Claim 8
Independent Claim
133 words
A method of manufacturing a sputtering target, comprising the steps of: (a) preparing a platinum-cobalt alloy consisting of 10 to 55% by weight of platinum, 1 to 15% by weight of a first additive selected from the group consisting of nickel and tantalum, no more than 1.5% by weight of a second additive selected from the group consisting of boron, titanium, lanthanum, cerium, neodymium, beryllium, calcium, zirconium, and silicon, no more than 20% by weight of chromium, and balance cobalt; (b) subsequently subjecting the platinum-cobalt alloy to a hot plastic working with a thickness reduction of no less than 30%; and (c) subsequently subjecting the hot worked alloy to a cold plastic working with a thickness reduction of no less than 5% at a temperature less than the recrystallization temperature of the alloy.
Claim 9
Independent Claim
133 words
A method of manufacturing a sputtering target, comprising the steps of: (a) preparing a platinum-cobalt alloy consisting of 10 to 55% by weight of platinum, 1 to 15% by weight of a first additive selected from the group consisting of nickel and tantalum, no more than 1.5% by weight of a second additive selected from the group consisting of boron, titanium, lanthanum, cerium, neodymium, beryllium, calcium, zirconium, and silicon, no more than 20% by weight of chromium, and balance cobalt; (b) subsequently subjecting the platinum-cobalt alloy to a hot plastic working with a thickness reduction of no less than 30%; and (c) subsequently subjecting the hot worked alloy to a cold plastic working with a thickness reduction of no less than 5% at a temperature less than the recrystallization temperature of the alloy.
Claim 10
Dependent Claim
26 words
A method of manufacturing a sputtering target as recited in claim 7, wherein said alloy preparation step (a) is carried out by a vacuum casting method.
Claim 11
Dependent Claim
43 words
A method of manufacturing a sputtering target as recited in claim 8, further comprising a containment step of inserting said alloy prepared in said alloy preparation step (a) into a container and evacuating said container, prior to said hot plastic working step (b).
Claim 12
Dependent Claim
35 words
A method of manufacturing a sputtering target as recited in claim 9, further comprising a step of annealing said container and cooling the same between said inserting step and said hot plastic working step (b).
Claim 13
Dependent Claim
25 words
A method of manufacturing a sputtering target as recited in claim 10, wherein said plastic workings in said steps (b) and (c) comprise rolling working.
Claim 14
Dependent Claim
51 words
A method of manufacturing a sputtering target as recited in claim 11, further comprising removing said container from the alloy after the completion of said cold rolling step and finish-working said plastic-worked product into a target material, and bonding said target material to a backing plate to produce the sputtering target.
Claim 15
Dependent Claim
49 words
A method as claimed in claim 11, wherein said rolling working in step (b) is carried out a temperature greater than the recrystallization temperature of the alloy, and wherein said rolling working in step (c) is carried out at a temperature less than the recrystallization temperature of the alloy.
Claim 16
Dependent Claim
10 words
A sputtering target produced by the method of claim 7.
Claim 17
Dependent Claim
28 words
A method of manufacturing a sputtering target as recited in claim 10, further comprising a step of hot isostatic pressing between said containment step and said annealing step.
Claim 18
Dependent Claim
24 words
A method as claimed in claim 10 wherein said alloy is annealed at 400° C. to 700° C. for from 30 to 120 minutes.
Claim 19
Dependent Claim
10 words
A sputtering target produced by the method of claim 13.
Claim 20
Dependent Claim
29 words
A method as claimed in claim 7, wherein said reduction in step (b) is from 30 to 40% and said reduction in step (c) is from 5 to 7%.
Claim 21
Dependent Claim
14 words
A method as claimed in claim 7, wherein said first additional element is tantalum.