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US5272113A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for minimizing stress between semiconductor chips having a coefficient of thermal expansion different from that of a mounting substrate

Assignee: Xerox Corp
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Filing: 1992-11-12
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Granted: 1993-12-21
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Expires: 2012-11-12
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Abstract

Abstract Semiconductor chips, such as photosensor arrays in a full-width scanner, are mounted on a substrate to maintain reasonably consistent spacing among chips regardless of temperature conditions during use. After chips are tacked onto the substrate with uncured epoxy, the assembly is brought to a low temperature prior to the heating of the curing step. The technique permits design of the assembly to compensate for differences between the thermal coefficient of expansion of the chips and that of the substrate, while also minimizing mechanical stresses on the chips caused by heating in the course of use.

Inventors

  • 👤 Kraig A. Quinn

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 15:34
CPC Classifications
G; G06; G06K; G06K7/00; G06K7/10; G06K7/10544; G06K7/10821; G06K7/10841; H; H10; H10D; H10D62/00; H10D62/10; H10D62/117; H10W; H10W90/00; H10W72/00; H10W72/071; H10W72/073; H10W72/07331; H10W72/07337; H10W72/30; H10W72/351; H10W72/353; H10W72/354

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 91 words
A method for mounting a plurality of semiconductor chips having a first thermal coefficient of expansion on a substrate having a second thermal coefficient of expansion, comprising the steps of: applying the semiconductor chips to a surface of the substrate with a thixotropic epoxy in a substantially liquid state, with each semiconductor chip being in contact with an adjacent semiconductor chip; cooling the substrate to a temperature lower than a preselected temperature corresponding to normal operating temperatures of the semiconductor chips; and heating the substrate and chips to cure the epoxy.
Claim 2
Independent Claim 91 words
A method for mounting a plurality of semiconductor chips having a first thermal coefficient of expansion on a substrate having a second thermal coefficient of expansion, comprising the steps of: applying the semiconductor chips to a surface of the substrate with a thixotropic epoxy in a substantially liquid state, with each semiconductor chip being in contact with an adjacent semiconductor chip; cooling the substrate to a temperature lower than a preselected temperature corresponding to normal operating temperatures of the semiconductor chips; and heating the substrate and chips to cure the epoxy.
Claim 3
Dependent Claim 34 words
A method as in claim 1, further comprising the step of selecting the semiconductor chips and substrate so that the first thermal coefficient of expansion is less than the second thermal coefficient of expansion.
Claim 4
Dependent Claim 28 words
A method as in claim 1, further comprising the step of cooling the semiconductor chips to a second predetermined temperature higher than the first-mentioned temperature of the substrate.
Claim 5
Dependent Claim 26 words
A method as in claim 1, further comprising the step of providing on the semiconductor chips open-ended grooves having the open end disposed adjacent the substrate.
Claim 6
Dependent Claim 20 words
A method as in claim 1, wherein the cooling step cools the substrate to a temperature less than 0° C.

References Cited (Backward Citations)

US4970575A Cited
US4814296A Cited
US4903118A Cited
US4956695A Cited
US5045922A Cited
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US5153421A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-12-20 1997-06-21 1997-12-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-12-20 2001-06-21 2001-12-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-12-20 2005-06-21 2005-12-21 $7700.00 Window Closed / Lapsed

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