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Method of fabricating a semiconductor device

Assignee: Sharp Corp
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Filing: 1992-02-28
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Granted: 1993-10-12
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Expires: 2012-02-28
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Abstract

Abstract There is provided a method of fabricating a semiconductor device. This method includes the steps of: forming a collector layer, a base layer, an emitter layer, and a dummy layer; patterning the dummy layer and the emitter layer into a mesa structure; forming a base electrode on the base layer in self-alignment to the mesa structure, and simultaneously forming a base electrode material on the dummy layer; forming a surface planarization film on the base layer to cover sides of the mesa structure; and removing the base electrode material and the dummy layer. The removal of the dummy layer is performed by subjecting the dummy layer to an etchant through an opening in the base electrode material.

Inventors

  • 👤 Hiroya Sato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 21:04
CPC Classifications
H; H10; H10D; H10D10/00; H10D10/01; H10D10/021; H10D64/00; H10D64/01; H10D64/011; H10D62/00; H10D62/80; H10D62/85; Y; Y10; Y10S; Y10S148/00; Y10S148/011; Y10S148/072

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 195 words
A method of fabricating a semiconductor device, comprising the steps of: forming a collector layer of a first conductivity type over a semiconductor substrate; forming a base layer of a second conductivity type on said collector layer; forming an emitter layer of the second conductivity type on said base layer; forming a dummy layer on said emitter layer; patterning said dummy layer and said emitter layer into a mesa structure which is formed on said base layer; forming a base electrode on said base layer in self-alignment to said mesa structure, and simultaneously forming a base electrode material on said dummy layer of said mesa structure, said base electrode material having an opening for exposing a portion of a top surface of said dummy layer; forming a surface planarization film on said base layer to cover sides of said mesa structure; removing said base electrode material and said dummy layer of said mesa structure by subjecting said dummy layer to an etchant through said opening, thereby exposing a top surface of said emitter layer; and forming an emitter electrode on said top surface of said emitter layer by lift-off technique using said surface planarization film.
Claim 2
Independent Claim 195 words
A method of fabricating a semiconductor device, comprising the steps of: forming a collector layer of a first conductivity type over a semiconductor substrate; forming a base layer of a second conductivity type on said collector layer; forming an emitter layer of the second conductivity type on said base layer; forming a dummy layer on said emitter layer; patterning said dummy layer and said emitter layer into a mesa structure which is formed on said base layer; forming a base electrode on said base layer in self-alignment to said mesa structure, and simultaneously forming a base electrode material on said dummy layer of said mesa structure, said base electrode material having an opening for exposing a portion of a top surface of said dummy layer; forming a surface planarization film on said base layer to cover sides of said mesa structure; removing said base electrode material and said dummy layer of said mesa structure by subjecting said dummy layer to an etchant through said opening, thereby exposing a top surface of said emitter layer; and forming an emitter electrode on said top surface of said emitter layer by lift-off technique using said surface planarization film.
Claim 3
Dependent Claim 32 words
A method according to claim 1, wherein the width of a top surface region which is covered with said base electrode material is less than twice the thickness of said dummy layer.
Claim 4
Dependent Claim 21 words
A method according to claim 1, wherein said collector layer includes a sub-collector layer which is formed on said semiconductor layer.
Claim 5
Dependent Claim 15 words
A method according to claim 1, wherein said emitter layer includes an emitter contact layer.
Claim 6
Independent Claim 197 words
A method of fabricating a semiconductor device, comprising the steps of: forming an emitter layer of a first conductivity type over a semiconductor substrate; forming a base layer of a second conductivity type on said emitter layer; forming a collector layer of the second conductivity type on said base layer; forming a dummy layer on said collector layer; patterning said dummy layer and said collector layer into a mesa structure which is formed on said base layer; forming a base electrode on said base layer in self-alignment to said mesa structure, and simultaneously forming a base electrode material on said dummy layer of said mesa structure, said base electrode material having an opening for exposing a portion of a top surface of said dummy layer; forming a surface planarization film on said base layer to cover the sides of said mesa structure; removing said base electrode material and said dummy layer of said mesa structure by subjecting said dummy layer to an etchant through said opening, thereby exposing a top surface of said collector layer; and forming a collector electrode on said top surface of said collector layer by a lift-off technique using said surface planarization film.
Claim 7
Independent Claim 197 words
A method of fabricating a semiconductor device, comprising the steps of: forming an emitter layer of a first conductivity type over a semiconductor substrate; forming a base layer of a second conductivity type on said emitter layer; forming a collector layer of the second conductivity type on said base layer; forming a dummy layer on said collector layer; patterning said dummy layer and said collector layer into a mesa structure which is formed on said base layer; forming a base electrode on said base layer in self-alignment to said mesa structure, and simultaneously forming a base electrode material on said dummy layer of said mesa structure, said base electrode material having an opening for exposing a portion of a top surface of said dummy layer; forming a surface planarization film on said base layer to cover the sides of said mesa structure; removing said base electrode material and said dummy layer of said mesa structure by subjecting said dummy layer to an etchant through said opening, thereby exposing a top surface of said collector layer; and forming a collector electrode on said top surface of said collector layer by a lift-off technique using said surface planarization film.
Claim 8
Dependent Claim 32 words
A method according to claim 5, wherein the width of a top surface region which is covered with said base electrode material is less than twice the thickness of said dummy layer.

References Cited (Backward Citations)

US4593457A Cited
JPS63138774A Cited
JPS6430269A Cited
JPH0290626A Cited
US4954457A Cited
US5093272A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-10-11 1997-04-12 1997-10-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-10-11 2001-04-12 2001-10-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-10-11 2005-04-12 2005-10-12 $7700.00 Window Closed / Lapsed

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