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US5246883A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor contact via structure and method

Assignee: STMicroelectronics lnc USA
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Filing: 1992-02-06
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Granted: 1993-09-21
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Expires: 2012-02-06
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Abstract

Abstract A method is provided for forming contact vias in an integrated circuit. Initially, a first buffer layer is formed over an insulating layer in an integrated circuit. The first buffer layer has a different etch rate from the insulating layer. A second buffer layer is then formed over the first buffer layer, with the second buffer layer having an etch rate which is faster than the first buffer layer. An isotropic etch is performed to create an opening through the second buffer layer and a portion of the first buffer layer. Because the second buffer layer etches faster than the first buffer layer, the slant of the sideswalls of the opening can be controlled. An anisotropic etch is then performed to complete formation of the contact via.

Inventors

  • 👤 Yih-Shung Lin
  • 👤 Lun-Tseng Lu
  • 👤 Fu-Tai Liou
  • 👤 Che-Chia Wei
  • 👤 John L. Walters

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 21:09
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/01; H10W20/071; H10W20/081; H10W20/082

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 152 words
A method for forming a contact structure in an integrated circuit, comprising the steps of: forming an insulating layer over an underlying region in the integrated circuit; forming a planarizing layer having a first etch rate over the insulating layer; forming a first buffer layer having a second etch rate over the planarizing layer, wherein the first buffer layer is removed slower than the planarizing layer during a etch step; forming a second buffer layer having a third etch rate over the first buffer layer, wherein the second buffer layer is removed faster than the first buffer layer during an etch step; and forming an opening through the second and first buffer layers, the planarizing layer, and the insulating layer by performing an isotropic etch through the second and first buffer layers, followed by an anisotropic etch through the planarizing layer and insulating layer to expose a portion of the underlying region.
Claim 2
Independent Claim 152 words
A method for forming a contact structure in an integrated circuit, comprising the steps of: forming an insulating layer over an underlying region in the integrated circuit; forming a planarizing layer having a first etch rate over the insulating layer; forming a first buffer layer having a second etch rate over the planarizing layer, wherein the first buffer layer is removed slower than the planarizing layer during a etch step; forming a second buffer layer having a third etch rate over the first buffer layer, wherein the second buffer layer is removed faster than the first buffer layer during an etch step; and forming an opening through the second and first buffer layers, the planarizing layer, and the insulating layer by performing an isotropic etch through the second and first buffer layers, followed by an anisotropic etch through the planarizing layer and insulating layer to expose a portion of the underlying region.
Claim 3
Dependent Claim 28 words
The method of claim 1, wherein said step of forming the insulating layer comprises depositing a layer of undoped oxide over the underlying region in the integrated circuit.
Claim 4
Dependent Claim 13 words
The method of claim 2, wherein said underlying region comprises a semiconductor substrate.
Claim 5
Dependent Claim 21 words
The method of claim 1, wherein said step of forming the planarizing layer comprises depositing a layer of spin on glass.
Claim 6
Dependent Claim 19 words
The method of claim 4, wherein said spin on glass comprises a layer of phosphorus doped spin on glass.
Claim 7
Dependent Claim 21 words
The method of claim 1, wherein said step of forming the first buffer layer comprises depositing a layer of phospho-silicate glass.
Claim 8
Dependent Claim 32 words
The method of claim 1, wherein said step of forming the second buffer layer comprises depositing a layer of phosphorus doped oxide that is more highly doped than the first buffer layer.
Claim 9
Dependent Claim 34 words
The method of claim 1, wherein a conductive layer is deposited and patterned over a portion of the second buffer layer and extends into the opening to make electrical contact with the underlying region.
Claim 10
Dependent Claim 33 words
The method of claim 1, further comprising the step of removing the second buffer layer after forming the opening through the second and first buffer layers, the planarizing layer and the insulating layer.
Claim 11
Dependent Claim 40 words
The method of claim 9, further comprising the step of depositing and patterning a conductive layer over a portion of the first buffer layer, wherein the conductive layer extends into the opening to make electrical contact with the underlying region.
Claim 12
Independent Claim 117 words
A method for forming a contact structure in an integrated circuit, comprising the steps of: forming an insulating layer over an underlying region in the integrated circuit; forming a first buffer layer having a first etch rate over the insulating layer; forming a second buffer layer having a second etch rate over the first buffer layer, wherein the second buffer layer is removed faster than the first buffer layer during an etch step; and forming an opening through the second and first buffer layers and the insulating layer by performing an isotropic etch through the second and first buffer layers, followed by an anisotropic etch through the insulating layer to expose a portion of the underlying region.
Claim 13
Independent Claim 117 words
A method for forming a contact structure in an integrated circuit, comprising the steps of: forming an insulating layer over an underlying region in the integrated circuit; forming a first buffer layer having a first etch rate over the insulating layer; forming a second buffer layer having a second etch rate over the first buffer layer, wherein the second buffer layer is removed faster than the first buffer layer during an etch step; and forming an opening through the second and first buffer layers and the insulating layer by performing an isotropic etch through the second and first buffer layers, followed by an anisotropic etch through the insulating layer to expose a portion of the underlying region.
Claim 14
Dependent Claim 58 words
The method of claim 11, further comprising the step of forming a planarizing layer having a third etch rate over the insulating layer before forming the first buffer layer, wherein the first buffer is removed slower than the planarizing layer during an etch step, and wherein the opening is formed through the planarizing layer during the anisotropic etch.
Claim 15
Dependent Claim 37 words
The method of claim 11, further comprising the step of depositing and patterning a conductive layer over a portion of the second buffer layer and extending into the opening to make electrical contact with the underlying region.
Claim 16
Dependent Claim 16 words
The method of claim 11, wherein the second buffer layer is removed after forming the opening.
Claim 17
Dependent Claim 34 words
The method of claim 14, wherein a conductive layer is deposited and patterned over a portion of the first buffer layer and extending into the opening to make electrical contact with the underlying region.

References Cited (Backward Citations)

US4372034A Cited
US4372034B1 Cited
JPS61166031A Cited
JPS621246A Cited
US4824767A Cited
JPS62166523A Cited
JPS63182839A Cited
JPS63276246A Cited
JPH01233724A Cited
US5041397A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-09-20 1997-03-22 1997-09-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-09-20 2001-03-22 2001-09-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-09-20 2005-03-22 2005-09-21 $7700.00 Window Closed / Lapsed

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