Optical waveguide formed of compound semiconductor materials and process of fabricating the optical waveguide

Claim 2

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) a lower cladding layer formed of a second compound semiconductor material, and c) a guiding layer sandwiched between said lower cladding layer and said upper cladding layer for guiding light confined therein, and formed of a third compound semiconductor material, said upper cladding layer with said ridge being formed of a fourth compound semiconductor material, said third compound semiconductor material being larger in refractive index than said second and fourth compound semiconductor materials.

Claim 3

An optical device fabricated on a substrate of n-type indium phosphide, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) a lower cladding layer formed of a second compound semiconductor material, and c) a guiding layer sandwiched between said lower cladding layer and said upper cladding layer for guiding light confined therein, and formed of a third compound semiconductor material, said upper cladding layer with said ridge being formed of a fourth compound semiconductor material, said third compound semiconductor material being larger in refractive index than said second and fourth compound semiconductor materials.

Claim 4

An optical device fabricated on a substrate of n-type indium phosphide, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) a lower cladding layer formed of a second compound semiconductor material, and c) a guiding layer sandwiched between said lower cladding layer and said upper cladding layer for guiding light confined therein, and formed of a third compound semiconductor material, said upper cladding layer with said ridge being formed of a fourth compound semiconductor material, said third compound semiconductor material being larger in refractive index than said second and fourth compound semiconductor materials.

Claim 5

An optical waveguide as set forth in claim 2, in which said second compound semiconductor material, said third compound semiconductor material and said fourth compound semiconductor material are intentionally undoped indium phosphide, intentionally undoped indium gallium arsenide and intentionally undoped indium phosphide, respectively.

Claim 6

An optical waveguide as set forth in claim 3, in which said substrate has a diffraction grating so as to allow said slab line to serve as an optical filter.

Claim 7

An optical waveguide as set forth in claim 2, in which said second compound semiconductor material, said third compound semiconductor material and said fourth compound semiconductor material are n-type indium phosphide, intentionally undoped indium gallium arsenide and p-type indium phosphide, respectively, and in which said optical waveguide further comprises d) a first electrode held in contact with a bottom surface of said substrate, and e) a contact layer of heavily doped p-type indium gallium arsenide formed on an upper surface of said ridge, and f) a second electrode held in contact with said contact layer, said slab line serving as an optical phase shifter when current is injected to said guiding layer.

Claim 8

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) a lower cladding layer formed of a second compound semiconductor material, and c) an optical absorbing layer sandwiched between said lower cladding layer and said upper cladding layer, and formed of a third compound semiconductor material, said upper cladding layer being formed of a fourth compound semiconductor material, said third compound semiconductor material being larger in refractive index than said second and fourth compound semiconductor materials, and in which said optical device further comprises d) a contact layer formed on said ridge and formed of a fifth compound semiconductor material, e) a first electrode held in contact with said contact layer, and f) a second electrode held in contact with a bottom surface of said substrate, said slab line serving as an optical modulator when an electric field is applied to said optical absorbing layer.

Claim 9

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) a lower cladding layer formed of a second compound semiconductor material, and c) an optical absorbing layer sandwiched between said lower cladding layer and said upper cladding layer, and formed of a third compound semiconductor material, said upper cladding layer being formed of a fourth compound semiconductor material, said third compound semiconductor material being larger in refractive index than said second and fourth compound semiconductor materials, and in which said optical device further comprises d) a contact layer formed on said ridge and formed of a fifth compound semiconductor material, e) a first electrode held in contact with said contact layer, and f) a second electrode held in contact with a bottom surface of said substrate, said slab line serving as an optical modulator when an electric field is applied to said optical absorbing layer.

Claim 10

An optical waveguide as set forth in claim 6, in which said first compound semiconductor material, said second compound semiconductor material, said third compound semiconductor material, said fourth compound semiconductor material and said fifth compound semiconductor material are n-type indium phosphide, n-type indium phosphide, intentionally undoped indium gallium arsenide, p-type indium phosphide and p-type indium phosphide, respectively.

Claim 11

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) an optical guiding layer of a second compound semiconductor material formed on a diffraction grating of said substrate, c) a spacer layer of a third compound semiconductor material formed on said optical guiding layer, and d) an active layer of a fourth compound semiconductor material formed between said spacer layer and said upper cladding layer of a fifth compound semiconductor material, and in which said optical device further comprises e) a contact layer formed on said ridge and of a sixth compound semiconductor material, f) a first electrode held in contact with said contact layer, and g) a second electrode held in contact with a bottom surface of said substrate, said slab line serving as a distributed feedback laser emitting device when current is injected into said active layer.

Claim 12

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) an optical guiding layer of a second compound semiconductor material formed on a diffraction grating of said substrate, c) a spacer layer of a third compound semiconductor material formed on said optical guiding layer, and d) an active layer of a fourth compound semiconductor material formed between said spacer layer and said upper cladding layer of a fifth compound semiconductor material, and in which said optical device further comprises e) a contact layer formed on said ridge and of a sixth compound semiconductor material, f) a first electrode held in contact with said contact layer, and g) a second electrode held in contact with a bottom surface of said substrate, said slab line serving as a distributed feedback laser emitting device when current is injected into said active layer.

Claim 13

An optical waveguide as set forth in claim 8, in which said first compound semiconductor material, said second compound semiconductor material, said third compound semiconductor material, said fourth compound semiconductor material, said fifth compound semiconductor material and said sixth compound semiconductor material are n-type indium phosphide, n-type indium gallium arsenide phosphide, n-type indium phosphide, intentionally undoped indium gallium arsenic phosphide, p-type indium phosphide and heavily doped indium gallium arsenide respectively.

Claim 14

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) an optical guiding layer of a second compound semiconductor material formed on said substrate, c) a spacer layer of a third compound semiconductor material formed on said optical guiding layer, and d) an active layer of a fourth compound semiconductor material formed between said spacer layer and said upper cladding layer of a fifth compound semiconductor material, and in which said optical device further comprises e) a contact layer formed on said ridge and formed of a sixth compound semiconductor material, f) a first electrode held in contact with said contact layer, g) a second electrode held in contact with a bottom surface of said substrate, and h) low reflectance coating films respectively covering side surfaces of said slab line, said slab line being divided into a ridge section located between virtual plains substantially coplanar with side surfaces of said ridge and window sections located on both sides of said ridge section, said slab line serving as an optical amplifier when current is injected into said active layer.

Claim 15

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) an optical guiding layer of a second compound semiconductor material formed on said substrate, c) a spacer layer of a third compound semiconductor material formed on said optical guiding layer, and d) an active layer of a fourth compound semiconductor material formed between said spacer layer and said upper cladding layer of a fifth compound semiconductor material, and in which said optical device further comprises e) a contact layer formed on said ridge and formed of a sixth compound semiconductor material, f) a first electrode held in contact with said contact layer, g) a second electrode held in contact with a bottom surface of said substrate, and h) low reflectance coating films respectively covering side surfaces of said slab line, said slab line being divided into a ridge section located between virtual plains substantially coplanar with side surfaces of said ridge and window sections located on both sides of said ridge section, said slab line serving as an optical amplifier when current is injected into said active layer.

Claim 16

An optical waveguide as set forth in claim 10, in which said first compound semiconductor material, said second compound semiconductor material, said third compound semiconductor material, said fourth compound semiconductor material, said fifth compound semiconductor material and said sixth compound semiconductor material are n-type indium phosphide, n-type indium gallium arsenide phosphide, n-type indium phosphide, intentionally undoped indium gallium arsenic phosphide, p-type indium phosphide and heavily doped p-type indium gallium arsenide, respectively.

Claim 17

An optical waveguide as set forth in claim 11, in which each of said virtual planes is spaced apart from said associated side surface of said slab line by about 25 microns.

Claim 18

An optical waveguide as set forth in claim 10, in which said ridge is formed in such a manner as to be oblique at not less than 5 degrees with respect to a normal line of a side surface of said substrate.

Claim 19

An optical waveguide as set forth in claim 12, in which said ridge has an upper surface of a parallelogram and a bottom surface of a parallelogram, longitudinal edges of said parallelograms being oblique at 6 degrees with respect to (011) orientation of said substrate, said ridge being about 3 micron in width.

Claim 20

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) a lower cladding layer formed of a second compound semiconductor material, and c) a guiding layer sandwiched between said lower cladding layer and said upper cladding layer for guiding light confined therein, and formed of a third compound semiconductor material, said upper cladding layer with said ridge being formed of a fourth compound semiconductor material, said third compound semiconductor material being larger in refractive index than said second and fourth compound semiconductor materials, and in which another slab line with a ridge epitaxially grown on another part of said upper surface of said upper cladding layer is further fabricated on said substrate, an isolator being provided between said ridge of said slab line and said ridge of said another slab line, said slab line and said another slab line forming parts of an integrated optical circuit.

Claim 21

An optical device fabricated on a substrate of a first compound semiconductor material, comprising a slab line having a) an upper cladding layer with a ridge epitaxially grown on a part of an upper surface thereof defined by a mask layer, b) a lower cladding layer formed of a second compound semiconductor material, and c) a guiding layer sandwiched between said lower cladding layer and said upper cladding layer for guiding light confined therein, and formed of a third compound semiconductor material, said upper cladding layer with said ridge being formed of a fourth compound semiconductor material, said third compound semiconductor material being larger in refractive index than said second and fourth compound semiconductor materials, and in which another slab line with a ridge epitaxially grown on another part of said upper surface of said upper cladding layer is further fabricated on said substrate, an isolator being provided between said ridge of said slab line and said ridge of said another slab line, said slab line and said another slab line forming parts of an integrated optical circuit.

Claim 22

An optical waveguide as set forth in claim 15, in which said slab line serves as a distributed feedback laser emitting device, and comprises an optical guiding layer of n-type indium gallium arsenic phosphide formed on a diffraction grating of said substrate, a first spacer layer of n-type indium phosphide formed on said optical guiding layer, an active layer of intentionally undoped indium gallium arsenic phosphide formed on said spacer layer over said diffraction grating, said upper cladding layer with said ridge formed of intentionally undoped indium phosphide on said active layer.

Claim 23

An optical waveguide as set forth in claim 16, in which said another slab line serves as an optical modulator, and comprises a second spacer layer contiguous to said first spacer layer and formed of n-type indium phosphide, an optical absorbing layer of intentionally undoped indium gallium arsenic phosphide formed on said second spacer layer, and a cladding layer with a ridge formed of intentionally undoped indium phosphide and contiguous to said upper cladding layer, said ridge being epitaxially grown said cladding layer, a low reflectance coating film being held in contact with a side surface of said another slab line, said ridge of said upper cladding layer and said ridge of said upper cladding layer have respective center axes substantially aligned with each other.

Claim 24

An optical waveguide as set forth in claim 17, in which said ridge of said another slab line is spaced apart from said low reflectance coating film so as to form a window section on one side of a ridge section beneath said ridge thereof.

Claim 25

A process of fabricating an optical waveguide, comprising the steps of: a) preparing a substrate of a first compound semiconductor material; b) sequentially growing a second compound semiconductor material, a third compound semiconductor material and a fourth compound semiconductor material on said substrate for providing a guiding layer sandwiched between a lower cladding layer and an upper cladding layer; c) providing a mask layer of dielectric substance on an upper surface of said upper cladding layer having an opening exposing a part of said upper surface; and d) epitaxially growing said fourth compound semiconductor material on said part of said upper surface for producing a ridge.

Claim 26

A process of fabricating an optical waveguide, comprising the steps of: a) preparing a substrate of a first compound semiconductor material; b) sequentially growing a second compound semiconductor material, a third compound semiconductor material and a fourth compound semiconductor material on said substrate for providing a guiding layer sandwiched between a lower cladding layer and an upper cladding layer; c) providing a mask layer of dielectric substance on an upper surface of said upper cladding layer having an opening exposing a part of said upper surface; and d) epitaxially growing said fourth compound semiconductor material on said part of said upper surface for producing a ridge.