Filter cartridge for trap apparatus

Claim 2

A filter cartridge for trap apparatus for filtering particulates from exhaust gases of an engine, comprising: a longitudinally-extending, support member having upstream and downstream ends with upstream and downstream means, respectively, for connecting with said trap apparatus for being supported thereby; a longitudinally-extending, heating element made from electrically conductive material, said heating element having means for receiving electrical energization between opposite ends, said heating element having opposite side edge portions fastened together between said opposite ends, said heating element including transverse, staggered rows of apertures, each said rows forming a pair with the row on one side of it and another pair with the row on the other side of it, said heating element further including an unbroken line lying along a transverse plane of said material between a majority of said pairs; and tubular means for filtering said particulates, said tubular filtering means being retained between said support member and said heating element; wherein a plurality of electrical pathways are formed between said opposite ends and said line of said material provides significant hoop strength without resulting in significant longitudinal rigidity.

Claim 3

The cartridge in accordance with claim 1 wherein said heating element includes an average electrical pathway width between said apertures of each pair of said majority of pairs of consecutive of said transverse rows of apertures, said heating element further including a bridge having bridge width between consecutive apertures in each row of about twice said average width, wherein said electrical pathways have a relatively uniform width between said opposite ends.

Claim 4

The cartridge in accordance with claim 1 wherein said apertures include a first pair of facing, parallel, transverse edges.

Claim 5

The cartridge in accordance with claim 3 wherein said apertures further include a second pair of facing, equally radiused edges.

Claim 6

The cartridge in accordance with claim 4 wherein said first and second pairs form an endless, continuous perimeter.

Claim 7

The cartridge in accordance with claim 1 wherein said apertures are slots having a length to width ratio of at least 2.

Claim 8

A filter cartridge for trap apparatus for filtering particulates from exhaust gases of an engine, comprising: a longitudinally-extending, support member; a heating element having means for receiving electrical energization between opposite ends spaced-apart a longitudinal length, said heating element having a plurality of electrical pathways between said opposite ends and structural pathways with significant non-zero transverse force resisting vectors and near-zero longitudinal force resisting vectors; means for connecting said support member and said heating element with said trap apparatus for being supported thereby, said connecting means including means for holding said heating element to maintain said length constant; and tubular means for filtering said particulates, said tubular filtering means being retained between said support member and said heating element.

Claim 9

A filter cartridge for trap apparatus for filtering particulates from exhaust gases of an engine, comprising: a longitudinally-extending, support member; a heating element having means for receiving electrical energization between opposite ends spaced-apart a longitudinal length, said heating element having a plurality of electrical pathways between said opposite ends and structural pathways with significant non-zero transverse force resisting vectors and near-zero longitudinal force resisting vectors; means for connecting said support member and said heating element with said trap apparatus for being supported thereby, said connecting means including means for holding said heating element to maintain said length constant; and tubular means for filtering said particulates, said tubular filtering means being retained between said support member and said heating element.

Claim 10

A filter cartridge for trap apparatus for filtering particulates from exhaust gases of an engine, said trap apparatus having available for trap regeneration a predetermined electrical power source having a predetermined voltage, said cartridge comprising: a longitudinally-extending, support member having upstream and downstream ends with upstream and downstream means, respectively, for connecting with said trap apparatus for being supported thereby; a longitudinally-extending, heating element, said heating element being in electrical communication at first and second ends with means for receiving electrical energization from said power source, said electrical energization between said first and second ends resulting in conducting paths having an average width, said heating element having thickness and longitudinal and transverse surface dimensions, said heating element also including a plurality of slots, said slots being aligned in rows and having an average width; and tubular means for filtering said particulates, said tubular filtering means being retained between said support member and said heating element; said heating element having electrical resistance as limited by said power source and heat needed during regeneration to ignite particulates on said tubular filtering means, said heating element as limited by said longitudinal and transverse surface dimensions and said resistance being configured depending on heating element material density, number of slots per row, average slot width, average conducting path width, and heating element thickness.

Claim 11

A filter cartridge for trap apparatus for filtering particulates from exhaust gases of an engine, said trap apparatus having available for trap regeneration a predetermined electrical power source having a predetermined voltage, said cartridge comprising: a longitudinally-extending, support member having upstream and downstream ends with upstream and downstream means, respectively, for connecting with said trap apparatus for being supported thereby; a longitudinally-extending, heating element, said heating element being in electrical communication at first and second ends with means for receiving electrical energization from said power source, said electrical energization between said first and second ends resulting in conducting paths having an average width, said heating element having thickness and longitudinal and transverse surface dimensions, said heating element also including a plurality of slots, said slots being aligned in rows and having an average width; and tubular means for filtering said particulates, said tubular filtering means being retained between said support member and said heating element; said heating element having electrical resistance as limited by said power source and heat needed during regeneration to ignite particulates on said tubular filtering means, said heating element as limited by said longitudinal and transverse surface dimensions and said resistance being configured depending on heating element material density, number of slots per row, average slot width, average conducting path width, and heating element thickness.