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US5213846A Expired / Lapsed US ⏱️ 0.0 years remaining

Corrison resistant coating composition

Assignee: Dai Nippon Toryo Co Ltd
•
Filing: 1991-10-24
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Granted: 1993-05-25
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Expires: 2011-10-24
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Abstract

Abstract A corrosion resistant coating composition comprising (i) 100 parts by weight of a bisphenol type epoxy resin comprising bisphenol skeletons and epichlorohydrin skeletons and having at least two epoxy groups per molecule, said bisphenol skeletons comprising bisphenol A skeletons and bisphenol F skeletons in a weight ratio of from 95:5 to 60:40, and (ii) from 5 to 400 parts by weight of silica particles.

Inventors

  • 👤 Kazuyoshi Tsuneta
  • 👤 Masanori Nagai
  • 👤 Osamu Ogawa
  • 👤 Osamu Tanida

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 20:31
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/20; C08G59/22; C08G59/24; C08G59/245; C09; C09D; C09D163/00

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 99 words
A method for imparting corrosion resistance and cationic electrodeposition coating properties to a steel plate, comprising: coating a surface of a steel plate with a liquid coating composition comprising: (i) 100 parts by weight of a bisphenol epoxy resin comprising bisphenol skeletons and epichlorohydrin skeletons and having at least two epoxy groups per molecule, said bisphenol skeletons comprising bisphenol A skeletons and bisphenol F skeletons in a weight ratio of from 95:5 to 60:40, and (ii) from 5 to 400 parts by weight of colloidal silica dispersed in an organic solvent or powdery fumed silica; and curing said coating.
Claim 2
Independent Claim 99 words
A method for imparting corrosion resistance and cationic electrodeposition coating properties to a steel plate, comprising: coating a surface of a steel plate with a liquid coating composition comprising: (i) 100 parts by weight of a bisphenol epoxy resin comprising bisphenol skeletons and epichlorohydrin skeletons and having at least two epoxy groups per molecule, said bisphenol skeletons comprising bisphenol A skeletons and bisphenol F skeletons in a weight ratio of from 95:5 to 60:40, and (ii) from 5 to 400 parts by weight of colloidal silica dispersed in an organic solvent or powdery fumed silica; and curing said coating.
Claim 3
Dependent Claim 21 words
The method according to claim 1, wherein said bisphenol epoxy resin has a molecular weight of from about 500 to 100,000.
Claim 4
Dependent Claim 60 words
The method according to claim 1, wherein said bisphenol epoxy resin is modified by reaction with a primary amine compound, a secondary amine compound, a polybasic acid compound or mixtures thereof to such an extent that from 30 to 100% of said epoxy resin groups in said bisphenol epoxy resin are modified with said amine compound or said acid compound.
Claim 5
Dependent Claim 38 words
The method according to claim 3, wherein said amine compound is selected from the group consisting of n-propylamine, iso-propylamine, n-butylamine, sec-butylamine, tert-butylamine, diethylamine, ethylenediamine, diethylenetriamine, triethylenediamine, tetraethylenediamine, propylenediamine, N-methylpiperazine, ethanolamine, diethanolamine, N-methylethanolamine, isopropanolamine, diisopropanolamine, n-propanolamine, ethylethanolamine and 3-methanol-piperidine.
Claim 6
Dependent Claim 48 words
The method according to claim 3, wherein said acid compound is selected from the group consisting of isophthalic acid, terephthalic acid, succinic acid, adipic acid, fumaric acid, itaconic acid, citraconic acid, maleic anhydride, phthalic anhydride, succinic anhydride, citric acid, tartaric acid, rosin maleic anhydride and benzene tricarboxylic anhydride.
Claim 7
Dependent Claim 20 words
The method according to claim 1, wherein said colloidal silica has a particle size of from 1 to 500 mμm.
Claim 8
Dependent Claim 21 words
The method according to claim 1, wherein said powdery fumed silica has a particle size of from 1 to 500 mμm.
Claim 9
Dependent Claim 35 words
The method according to claim 1, wherein said liquid coating composition further comprises (iii) from 0.1 to 30 parts by weight of graphite particles, said graphite particles having a size of at most 1 μm.
Claim 10
Dependent Claim 20 words
The method according to claim 1, wherein said coating is cured at a temperature of from 15° to 300° C.
Claim 11
Dependent Claim 20 words
The method according to claim 9, wherein said coating is cured at a temperature of from 100° to 250° C.
Claim 12
Dependent Claim 60 words
The method according to claim 1, wherein said steel plate is selected from the group consisting of hot dip zinc-plated steel plate, hot dip zinc-aluminum alloy-plated steel plate, electrolytic zinc-plated steel plate, electrolytic zinc-nickel alloy-plated steel plate, electrolytic zinc-iron alloy-plated steel plate, electrolytic zinc-iron double layer-plated steel plate, cold-rolled steel plate, chromate treated steel plate and phosphate treated steel plate.
Claim 13
Independent Claim 101 words
A method for forming on a steel plate a coating layer excellent in corrosion resistance and cationic electrodeposition coating properties which comprises coating on a surface of the steel plate a liquid coating composition comprising (1) (100) parts by weight of a bisphenol epoxy resin comprising bisphenol skeletons and epichlorohydrin skeletons and having at least two epoxy groups per molecule, said bisphenol skeletons comprising bisphenol A skeletons and bisphenol F skeletons in a weight ratio of from 95:5 to 60:40; and (ii) from 5 to 400 parts by weight of colloidal silica dispersed in an organic solvent or powdery fumed silica.
Claim 14
Independent Claim 101 words
A method for forming on a steel plate a coating layer excellent in corrosion resistance and cationic electrodeposition coating properties which comprises coating on a surface of the steel plate a liquid coating composition comprising (1) (100) parts by weight of a bisphenol epoxy resin comprising bisphenol skeletons and epichlorohydrin skeletons and having at least two epoxy groups per molecule, said bisphenol skeletons comprising bisphenol A skeletons and bisphenol F skeletons in a weight ratio of from 95:5 to 60:40; and (ii) from 5 to 400 parts by weight of colloidal silica dispersed in an organic solvent or powdery fumed silica.
Claim 15
Dependent Claim 15 words
The method according to claim 12, wherein the steel plate is a surface-treated steel plate.
Claim 16
Dependent Claim 15 words
The method according to claim 12, wherein the steel plate is a plated steel plate.

References Cited (Backward Citations)

FR2448565A1 Cited
JPS5945365A Cited
JPS59193970A Cited
US4920164A Cited
US4923912A Cited
EP0302823A2 Cited
EP0303235A2 Cited
JPH01203422A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-05-24 1996-11-23 1997-05-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-05-24 2000-11-23 2001-05-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-05-24 2004-11-23 2005-05-25 $7700.00 Window Closed / Lapsed

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