Abstract According to the invention, a viscous substance is applied to the undulated surface of a substrate to be processed, and a gravity-like force greater than that of normal gravity is applied to the viscous substance in the direction orthogonal to the principal plane of the substrate. Consequently, the viscous substance applied on the convex parts flows into the concave parts under the influence of the gravity-like force, so as to fill up the concave parts with the viscous substance. As a result, the top of the surface of the substrate is substantially flattened. To apply such gravity, the invention employs a rotor, and a substrate holder supported in part of the rotor in a rotatable manner, and by rotating the rotor at high speed, the substrate holder is automatically rotated, and the substrate mounted on the substrate holder is positioned in the direction orthogonal to the rotating plane of the rotor, so that a kind of gravity by centrifugal force may be applied to the viscous substance.
A method for coating a substrate having concave and convex areas in a surface thereof, said method comprising the steps of: setting said substrate on a substrate holder which is capable of rotation about a central axis parallel to the plane of said substrate holder, applying a viscous coating material to both said concave and convex areas in a surface of said substrate while said substrate is supported in a horizontal position, and spinning said substrate holder about an axis vertical to and spaced apart from the plane of said substrate holder, whereby said substrate holder is gradually rotated about said central axis parallel to the plane of said substrate holder from a horizontal position to a vertical position, wherein a centrifugal force greater than 1G is continuously applied to said substrate in a direction orthogonal to the surface of said substrate so as to cause said viscous coating material in said convex areas to flow into adjacent concave areas and the surface of said substrate is coated substantially flat.
Claim 2
Independent Claim
170 words
A method for coating a substrate having concave and convex areas in a surface thereof, said method comprising the steps of: setting said substrate on a substrate holder which is capable of rotation about a central axis parallel to the plane of said substrate holder, applying a viscous coating material to both said concave and convex areas in a surface of said substrate while said substrate is supported in a horizontal position, and spinning said substrate holder about an axis vertical to and spaced apart from the plane of said substrate holder, whereby said substrate holder is gradually rotated about said central axis parallel to the plane of said substrate holder from a horizontal position to a vertical position, wherein a centrifugal force greater than 1G is continuously applied to said substrate in a direction orthogonal to the surface of said substrate so as to cause said viscous coating material in said convex areas to flow into adjacent concave areas and the surface of said substrate is coated substantially flat.
Claim 3
Dependent Claim
43 words
A method as set forth in claim 1 wherein the volume of said coating material applied to said concave and convex areas is within a range from less than the sum of the volumes of said concave areas to more than said sum.
Claim 4
Dependent Claim
48 words
A method as set forth in claim 2 wherein the volume of said coating material exceeds the sum of the volumes of said concave areas, said method further comprising etching the entire surface of said coating material so as to remove said coating material from said convex areas.
Claim 5
Dependent Claim
35 words
A method as set forth in claim 1 wherein said substrate is weighted so that said surface of said substrate tends to face inwardly toward said vertical axis during said rotating about said vertical axis.