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Environmentally protected integrated optical component and its production process

Assignee: Commissariat à l'Énergie Atomique et Aux Énergies Alternatives
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Filing: 1991-03-22
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Granted: 1993-05-11
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Expires: 2011-03-22
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Abstract

Abstract An environmentally protected integrated optical component and its production process is disclosed. The component has at least one cavity (26a) isolated from the environment formed in at least one light guide layer (16, 18), with the cavity being filled with a fluid or a polymer (27) having a refractive index which is different or which can be made different from the refractive index of the layer. In particular, the cavity is filled with air. The component can be a splitting plate, a mirror, a grating, a microguide or a lens.

Inventors

  • 👤 Adeline Fournier
  • 👤 Pierre Gidon
  • 👤 Serge Valette

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 03:27
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/10; G02B6/12; G02B6/122; G02B6/124; Y; Y10; Y10S; Y10S385/00; Y10S385/901

Claims Analysis

Total Claims: 62
Claim 1
Independent Claim 64 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer by a light guide, said cavity being filled with a material having a refractive index which can be electrically and/or optically made different than the refractive index of said layer, and having means for modifying the refractive index of said material.
Claim 2
Dependent Claim 64 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer by a light guide, said cavity being filled with a material having a refractive index which can be electrically and/or optically made different than the refractive index of said layer, and having means for modifying the refractive index of said material.
Claim 3
Dependent Claim 23 words
The optical component according to claim 1, wherein the material is chosen from the group consisting of gases, CS 2 and organic polymers.
Claim 4
Dependent Claim 22 words
The optical component according to claim 1, wherein the material has a refractive index lower than the refractive index of said layer.
Claim 5
Dependent Claim 16 words
The optical component according to claim 1, wherein the cavity has a height/width ratio of ≧0.1.
Claim 6
Dependent Claim 18 words
The optical component according to claim 1, wherein the cavity has a height/width ratio between 1 and 5.
Claim 7
Dependent Claim 65 words
The optical component according to claim 1, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a convering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers, and wherein the cavity is located in at least one of the lower, guide and upper layers.
Claim 8
Dependent Claim 52 words
The optical component according to claim 1, wherein the light guide comprises an upper layer and a lower silica layer, positioned on either side of a guide layer of one of silicon nitride, silica doped with a doping agent increasing its refractive index or SiO x N y with 0<x<2 and 0<y<4/3.
Claim 9
Dependent Claim 33 words
An optical component of the diffraction grating type according to claim 1, comprising several cavities arranged parallel to one another and filled with said material, said cavities constituting the lines of the grating.
Claim 10
Dependent Claim 65 words
The optical component of the grating type according to claim 8, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers, the cavities being located in the guide layer or in the upper layer.
Claim 11
Dependent Claim 69 words
An optical component of the mirror type according to claim 1, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers and wherein the cavity extends from the upper layer to the lower layer of the light guide.
Claim 12
Dependent Claim 25 words
An optical component of the splitter type according to claim 6, wherein the cavity is essentially located in the upper layer of the light guide.
Claim 13
Dependent Claim 19 words
An optical component of the microguide type according to claim 1, comprising two parallel cavities filled with said material.
Claim 14
Dependent Claim 150 words
An environmentally protected integrated optical coupler for coupling first and second superimposed light guides with very different index variations, wherein the first guide consists of a first upper layer and a first lower layer on either side of a first guide layer with a refractive index higher than the refractive index of the first upper and lower layers and the second guide consists of a second upper layer and a second lower layer on either side of a second guide layer with a refractive index higher than the refractive index of the second lower and upper layers, the first upper layer and the second lower layer constituting one and the same coupling layer in which are provided several cavities carrying a material having a refractive index which is different or which can be made different than the refractive index of the coupling layer, said cavities being isolated from the environment.
Claim 15
Dependent Claim 150 words
An environmentally protected integrated optical coupler for coupling first and second superimposed light guides with very different index variations, wherein the first guide consists of a first upper layer and a first lower layer on either side of a first guide layer with a refractive index higher than the refractive index of the first upper and lower layers and the second guide consists of a second upper layer and a second lower layer on either side of a second guide layer with a refractive index higher than the refractive index of the second lower and upper layers, the first upper layer and the second lower layer constituting one and the same coupling layer in which are provided several cavities carrying a material having a refractive index which is different or which can be made different than the refractive index of the coupling layer, said cavities being isolated from the environment.
Claim 16
Dependent Claim 60 words
The coupler according to claim 13, wherein the first and second lower and upper layers are of silica, the first guide layer is of Si 3 N 4 or SiO x N y with 0<x<2 and 0<y<4/3, the second guide layer is of silica doped with a doping agent increasing its refractive index and the cavities are filled with air.
Claim 17
Dependent Claim 116 words
An environmentally protected integrated optical coupler for coupling first and second superimposed light guides with very different index variations, wherein the guides have a first, a second, a third and a fourth stacked layers, the second and third layers constituting the guide layers respectively of the first and second guides and having refractive indices higher than those of the first and fourth layers, the refractive index of the second layer also being different from that of the third layer, said third layer having cavities filled with a material having a refractive index which is different or which can be made different than the refractive index of the third layer, said cavities being isolated from the environment.
Claim 18
Dependent Claim 116 words
An environmentally protected integrated optical coupler for coupling first and second superimposed light guides with very different index variations, wherein the guides have a first, a second, a third and a fourth stacked layers, the second and third layers constituting the guide layers respectively of the first and second guides and having refractive indices higher than those of the first and fourth layers, the refractive index of the second layer also being different from that of the third layer, said third layer having cavities filled with a material having a refractive index which is different or which can be made different than the refractive index of the third layer, said cavities being isolated from the environment.
Claim 19
Dependent Claim 48 words
The coupler according to claim 15, wherein the first and fourth layers are of silica, the second layer is of Si 3 N 4 and the third layer is of silica doped with a doping agent increasing its refractive index and wherein the cavities are filled with air.
Claim 20
Dependent Claim 140 words
A process for producing an environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a material having a refractive index which is different or which can be made different than the refractive index of said layer, said process comprising the following stages: depositing at least one first layer on a support, producing at least one trench in said first layer by etching said first layer, said trench having a height and a width such that height/width ratio is ≦0.5, and chemical vapor phase depositing (CVD) a second layer on the thus etched first layer, forming an air-filled sealed cavity in the trench wherein said air in said sealed cavity in the gas present is the environment during manufacture.
Claim 21
Dependent Claim 140 words
A process for producing an environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a material having a refractive index which is different or which can be made different than the refractive index of said layer, said process comprising the following stages: depositing at least one first layer on a support, producing at least one trench in said first layer by etching said first layer, said trench having a height and a width such that height/width ratio is ≦0.5, and chemical vapor phase depositing (CVD) a second layer on the thus etched first layer, forming an air-filled sealed cavity in the trench wherein said air in said sealed cavity in the gas present is the environment during manufacture.
Claim 22
Dependent Claim 18 words
The process according to claim 17, wherein the second layer is deposited by plasma-assisted or low pressure CVD.
Claim 23
Dependent Claim 27 words
The process according to claim 17, wherein a heat treatment is performed on the first and/or second layers in order to yield said first and/or second layers.
Claim 24
Dependent Claim 152 words
A process for producing an environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a material having a refractive index which is different or which can be made different to the refractive index of said layer, said process comprising the following stages: (a) depositing at least one first layer on a support, (b) producing at least one trench in said first layer, (c) depositing an intercalated material in the trench and above said trench, which can be selectively eliminated with respect to the support, the first layer and a second layer, (d) depositing on the structure obtained in (c) the second layer, and (e) eliminating the intercalated material, thus forming a cavity filled with air in the trench wherein said air is the gas present in the environment during manufacture.
Claim 25
Dependent Claim 152 words
A process for producing an environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a material having a refractive index which is different or which can be made different to the refractive index of said layer, said process comprising the following stages: (a) depositing at least one first layer on a support, (b) producing at least one trench in said first layer, (c) depositing an intercalated material in the trench and above said trench, which can be selectively eliminated with respect to the support, the first layer and a second layer, (d) depositing on the structure obtained in (c) the second layer, and (e) eliminating the intercalated material, thus forming a cavity filled with air in the trench wherein said air is the gas present in the environment during manufacture.
Claim 26
Dependent Claim 159 words
A process for producing an environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a material having a refractive index which is different or which can be made different to the refractive index of said layer, said process comprising the following stages: (a) depositing a first layer on a support, (b) depositing an intercalated material layer on the first layer, which can be selectively etched with respect to said first layer, a second layer and the support, (c) etching said intercalated layer so as to form at least one intercalated material stud, (d) depositing on the structure obtained in (c) the second layer, and (e) eliminating the intercalated material stud, thus forming an air-filled sealed cavity at the location of the stud wherein said air in the cavity is the gas present in the environment during manufacture.
Claim 27
Dependent Claim 159 words
A process for producing an environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a material having a refractive index which is different or which can be made different to the refractive index of said layer, said process comprising the following stages: (a) depositing a first layer on a support, (b) depositing an intercalated material layer on the first layer, which can be selectively etched with respect to said first layer, a second layer and the support, (c) etching said intercalated layer so as to form at least one intercalated material stud, (d) depositing on the structure obtained in (c) the second layer, and (e) eliminating the intercalated material stud, thus forming an air-filled sealed cavity at the location of the stud wherein said air in the cavity is the gas present in the environment during manufacture.
Claim 28
Dependent Claim 46 words
The process according to any one of claims 17, 20 or 21, wherein a fluid other than air having a refractive index which is different or which can be made different to the refractive index of the first and second layers is injected into said cavity.
Claim 29
Dependent Claim 28 words
The process according to any one of claims 17, 20 or 21, wherein a polymerizable, liquid organic monomer, said organic monomer being polymerized, is injected into said cavity.
Claim 30
Dependent Claim 107 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a gaseous material having a refractive index which is different from the refractive index of said layer, wherein said light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers, and wherein the cavity is located in at least one of the lower, guide and upper layers.
Claim 31
Dependent Claim 107 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a gaseous material having a refractive index which is different from the refractive index of said layer, wherein said light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers, and wherein the cavity is located in at least one of the lower, guide and upper layers.
Claim 32
Dependent Claim 23 words
The optical component according to claim 24, wherein said gaseous material is air which is the gas present in the environment during manufacture.
Claim 33
Dependent Claim 16 words
The optical component according to claim 24, wherein the cavity has a height/width ratio of ≧0.1.
Claim 34
Dependent Claim 18 words
The optical component according to claim 24, wherein the cavity has a height/width ratio between 1 and 5.
Claim 35
Dependent Claim 50 words
The optical component according to claim 24, wherein the light guide comprises an upper layer and a lower silica layer, positioned on either side of a guide layer of silicon nitride, silica doped with a doping agent increasing its refractive index or SiO x N y with 0<x<2 and 0<y<4/3.
Claim 36
Dependent Claim 33 words
An optical component of the diffraction grating type according to claim 24, comprising several cavities arranged parallel to one another and filled with said material, said cavities constituting the lines of the grating.
Claim 37
Dependent Claim 65 words
The optical component of the grating type according to claim 29, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers, the cavities being located in the guide layer or in the upper layer.
Claim 38
Dependent Claim 69 words
An optical component of the mirror type according to claim 24, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers and wherein the cavity extends from the upper layer to the lower layer of the light guide.
Claim 39
Dependent Claim 25 words
An optical component of the splitter type according to claim 24, wherein the cavity is essentially located in the upper layer of the light guide.
Claim 40
Dependent Claim 19 words
An optical component of the microguide type according to claim 24, comprising two parallel cavities filled with said material.
Claim 41
Dependent Claim 93 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a gaseous material having a refractive index which is different from the refractive index of said layer wherein said component includes a support, at least one first layer deposited on said support, a cavity filled with a gas, and a second layer deposited on said first layer in such a way that said cavity is sealed and isolated from the environment.
Claim 42
Dependent Claim 93 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a gaseous material having a refractive index which is different from the refractive index of said layer wherein said component includes a support, at least one first layer deposited on said support, a cavity filled with a gas, and a second layer deposited on said first layer in such a way that said cavity is sealed and isolated from the environment.
Claim 43
Dependent Claim 23 words
The optical component according to claim 34, wherein said gaseous material is air which is the gas present in the environment during manufacture.
Claim 44
Dependent Claim 21 words
The optical component according to claim 34, wherein the cavity has a height/width ratio of greater than or equal to 0.1.
Claim 45
Dependent Claim 18 words
The optical component according to claim 34, wherein the cavity has a height/width ratio between 1 and 5.
Claim 46
Dependent Claim 67 words
The optical component according to claim 34, wherein the light guide comprises an upper layer and a lower silica layer, positioned on either side of a guide layer of silicon nitride, silica doped with a doping agent increasing its refractive index or SiO x N y with x being greater than 0 and less than 2 and with y being greater than 0 and less than 4/3.
Claim 47
Dependent Claim 33 words
An optical component of the diffraction grating type according to claim 34, comprising several cavities arranged parallel to one another and filled with said material, said cavities constituting the lines of the grating.
Claim 48
Dependent Claim 66 words
The optical component of the diffraction grating type according to claim 39, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers, the cavities being located in the guide layer or in the upper layer.
Claim 49
Dependent Claim 69 words
An optical component of the mirror type according to claim 34, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers and wherein the cavity extends from the upper layer to the lower layer of the light guide.
Claim 50
Dependent Claim 25 words
An optical component of the splitter type according to claim 34, wherein the cavity is essentially located in the upper layer of the light guide.
Claim 51
Dependent Claim 19 words
An optical component of the microguide type according to claim 34, comprising two parallel cavities filled with said material.
Claim 52
Dependent Claim 111 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a gaseous material having a refractive index which is different from the refractive index of said layer wherein said light guide comprises a lower layer, a guide layer and an upper layer which are stacked, said guide layer having a refractive index higher than the refractive index of the lower and upper layers and being disposed between said upper and lower layers and wherein the cavity is formed in at least one of said lower, guide and upper layers.
Claim 53
Dependent Claim 111 words
An environmentally protected integrated optical component having at least one sealed cavity isolated from the environment and formed in at least one layer of a light guide, said cavity being filled with a gaseous material having a refractive index which is different from the refractive index of said layer wherein said light guide comprises a lower layer, a guide layer and an upper layer which are stacked, said guide layer having a refractive index higher than the refractive index of the lower and upper layers and being disposed between said upper and lower layers and wherein the cavity is formed in at least one of said lower, guide and upper layers.
Claim 54
Dependent Claim 23 words
The optical component according to claim 44, wherein said gaseous material is air which is the gas present in the environment during manufacture.
Claim 55
Dependent Claim 21 words
The optical component according to claim 44, wherein the cavity has a height/width ratio of greater than or equal to 0.1.
Claim 56
Dependent Claim 18 words
The optical component according to claim 44, wherein the cavity has a height/width ratio between 1 and 5.
Claim 57
Dependent Claim 67 words
The optical component according to claim 44, wherein the light guide comprises an upper layer and a lower silica layer, positioned on either side of a guide layer of silicon nitride, silica doped with a doping agent increasing its refractive index or SiO x N y with x being greater than zero and less than 2 and with y being greater than 0 and less than 4/3.
Claim 58
Dependent Claim 33 words
An optical component of the diffraction grating type according to claim 44, comprising several cavities arranged parallel to one another and filled with said material, said cavities constituting the lines of the grating.
Claim 59
Dependent Claim 66 words
The optical component of the diffraction grating type according to claim 49, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers, the cavities being located in the guide layer or in the upper layer.
Claim 60
Dependent Claim 69 words
An optical component of the mirror type according to claim 44, wherein the light guide comprises a lower layer, a guide layer, an upper layer and a covering layer stacked on a substrate, the guide layer having a refractive index higher than the refractive index of the lower, upper and covering layers and wherein the cavity extends from the upper layer to the lower layer of the light guide.
Claim 61
Dependent Claim 25 words
An optical component of the splitter type according to claim 44, wherein the cavity is essentially located in the upper layer of the light guide.
Claim 62
Dependent Claim 19 words
An optical component of the microguide type according to claim 44, comprising two parallel cavities filled with said material.

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