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US5206198A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalytic solid usable for the stereospecific polymerization of alpha-olefins, process for preparing it and process for polymerizing alpha-olefins in its presence

Assignee: Ineos Manufacturing Belgium NV
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Filing: 1991-10-31
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Granted: 1993-04-27
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Expires: 2011-10-31
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Abstract

Abstract Catalytic solids based on titanium trichloride complex, usable for the stereospecific polymerization of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of the liquid material resulting from bringing TiCl4, pretreated with an electron-donor compound, into contact with a composition (C) corresponding to the general formula AlRp (Y) q X 3-(p+q) in which R represents a hydrocarbon radical or a hydrogen atom; Y represents a group chosen from -OR', -SR' and -NR'R'', in which R' and R'' each represent a hydrocarbon radical or a hydrogen atom; X represents a halogen; p is an arbitrary number such that 0<p<3; and q is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q)</=3. These catalytic solids of controllable porosity permit the production of a wide range of propylene polymers, in particular the propylene and ethylene copolymers known as "block" copolymers.

Inventors

  • 👤 Jean-Louis Costa
  • 👤 Sabine Pamart

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 10:55
CPC Classifications
C; C08; C08F; C08F4/00; C08F4/42; C08F4/44; C08F4/60; C08F4/62; C08F4/64; C08F4/65; C08F4/652; C08F4/655; C08F297/00; C08F297/06; C08F297/08; C08F297/083; C08F10/00; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52; Y10; Y10S; Y10S526/00; Y10S526/901; Y10S526/902; Y10S526/907; Y10S526/908

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 118 words
A catalytic solid for the stereospecific polymerisation of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of a liquid material prepared by contacting TiCl 4 , pretreated with an electron-donor compound, with a composition (C) of the formula AlR.sub.p (Y) .sub.q X .sub.3-(p+q) (I) in which R represents a hydrocarbon radical; Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrocarbon atom; X represents a halogen; p is an arbitrary number such that 0<p<3; and q is an arbitrary number such that 0<p<3; the sum (p+q) being such that 0<(p+q)≦3 to precipitate a catalytic solid comprising a titanium trichloride complex.
Claim 2
Dependent Claim 118 words
A catalytic solid for the stereospecific polymerisation of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of a liquid material prepared by contacting TiCl 4 , pretreated with an electron-donor compound, with a composition (C) of the formula AlR.sub.p (Y) .sub.q X .sub.3-(p+q) (I) in which R represents a hydrocarbon radical; Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrocarbon atom; X represents a halogen; p is an arbitrary number such that 0<p<3; and q is an arbitrary number such that 0<p<3; the sum (p+q) being such that 0<(p+q)≦3 to precipitate a catalytic solid comprising a titanium trichloride complex.
Claim 3
Dependent Claim 77 words
The catalytic solid according to claim 1, wherein in formula (I): R represents a straight-chain or branched alkyl radical containing from 2 to 8 carbon atoms; Y represents a group --OR', in which R' is chosen from straight-chain or branched alkyl radicals containing from 1 to 12 carbon atoms and aryl radicals containing from 6 to 35 carbon atoms; X represents chlorine; p is a number such that 1≦p≦2; and q is a number such that 0.1≦q≦3.
Claim 4
Dependent Claim 16 words
The catalytic solid according to claim 1, wherein the electron-donor compound is chosen from aliphatic ethers.
Claim 5
Dependent Claim 18 words
The catalytic solid according to claim 1, wherein the halogenated activating agent is chosen from inorganic halogenated compounds.
Claim 6
Dependent Claim 16 words
The catalytic solid according to claim 4, wherein the halogenated activating agent is TiCl 4 .
Claim 7
Dependent Claim 28 words
The catalytic solid according to claim 1, including adding an organic or inorganic support (S) at any time to the mixture for the preparation of the said solid.
Claim 8
Dependent Claim 21 words
The catalytic solid according to claim 6, wherein the support (S) is added before the heat treatment of the liquid material.
Claim 9
Dependent Claim 16 words
The catalytic solid according to claim 6, wherein the support (S) is a preformed organic polymer.
Claim 10
Dependent Claim 15 words
The catalytic solid according to claim 6, wherein the support (S) is an oxygen-containing compound.
Claim 11
Dependent Claim 129 words
A process for the preparation of a catalytic solid for the stereospecific polymerisation of alpha-olefins, comprising subjecting a liquid material prepared by contacting TiCl 4 , pretreated with an electron-donor compound, with a composition (C) corresponding to the general formula AlR.sub.p (Y) .sub.q X .sub.3-(p+q) (I) in which R represents a hydrocarbon radical; Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrogen atom; X represents a halogen; p is an arbitrary number such that 0<p<3; and q is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q)≦3, to a heat treatment carried out in the presence of a halogenated activating agent to precipitate a catalytic solid comprising a titanium trichloride complex.
Claim 12
Dependent Claim 129 words
A process for the preparation of a catalytic solid for the stereospecific polymerisation of alpha-olefins, comprising subjecting a liquid material prepared by contacting TiCl 4 , pretreated with an electron-donor compound, with a composition (C) corresponding to the general formula AlR.sub.p (Y) .sub.q X .sub.3-(p+q) (I) in which R represents a hydrocarbon radical; Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrogen atom; X represents a halogen; p is an arbitrary number such that 0<p<3; and q is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q)≦3, to a heat treatment carried out in the presence of a halogenated activating agent to precipitate a catalytic solid comprising a titanium trichloride complex.
Claim 13
Dependent Claim 48 words
The process according to claim 10, wherein the amount of composition (C) brought into contact with the pretreated TiCl 4 is such that the atomic ratio between the aluminium contained in the composition (C) and the titanium contained in the pretreated TiCl 4 is between 0.1 and 8.
Claim 14
Dependent Claim 25 words
The process according to claim 10, wherein the heat treatment is carried out under conditions inducing the substantial precipitation of solid particles comprising titanium trichloride.
Claim 15
Dependent Claim 20 words
The process according to claim 10, wherein the halogenated activating agent is added at the start of the heat treatment.
Claim 16
Dependent Claim 25 words
The process according to claim 10, wherein the halogenated activating agent is TiCl 4 originating from a non-reduced excess of the initial TiCl 4 .
Claim 17
Dependent Claim 29 words
The process according to claim 10, wherein the amount of activating agent used is between 0.5 and 10 mol per mole of titanium trichloride present in the liquid material.
Claim 18
Dependent Claim 14 words
The process according to claim 10, wherein the heat treatment is followed by ageing.
Claim 19
Dependent Claim 28 words
The process according to claim 10, wherein an organic or inorganic support (S) is added at any time to the mixture for the preparation of the said solid.
Claim 20
Dependent Claim 29 words
The catalytic solid according to claim 9 wherein said oxygen-containing compound is selected from the group consisting of oxides of silicon, aluminum, magnesium, titanium, and zirconium, and mixtures thereof.

References Cited (Backward Citations)

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US4210738A Cited
LU65954A1 Cited
US4210729A Cited
US4115533A Cited
GB1557329A Cited
JPS6071609A Cited
EP0202946A2 Cited
EP0238345A2 Cited
EP0261727A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-04-26 1996-10-26 1997-04-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-04-26 2000-10-26 2001-04-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-04-26 2004-10-26 2005-04-27 $7700.00 Window Closed / Lapsed

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