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US5193265A
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US
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Method of producing a cup-shaped, sterilizable container
Assignee: 3A Composites International AG
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Filing: 1991-04-17
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Granted: 1993-03-16
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Expires: 2011-04-17
Abstract
Abstract A method of producing a cup-shaped sterilizable container from a stretch-drawable composite laminate of a total wall thickness between 30 and 200 μm with an aluminum foil of a thickness less than 40 μm, a sealable plastic inner layer of high extensibility and a plastic outer layer of high extensibility and load-bearing capacity, the side wall of the container running at a side wall angle (a) with respect to the direction perpendicular to the container bottom, is distinguished in that the composite laminate is deep drawn free from folds at a side wall angle of 30° using smooth-walled forming tools then combined deep/stretch drawn and subsequently stretch drawn.
Inventors
- 👤 Olivier Y. Muggli
- 👤 Andreas Ziegler
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-30 23:49
CPC Classifications
B; B29; B29C; B29C51/00; B29C51/08; B29C51/082; B29C51/085; B29C51/14; B29C51/26; B29C51/261; B29C51/262; B29C67/00; B29C67/0029; B29K; B29K2705/00; B29K2705/02; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1002; Y10T156/1028; Y10T156/1043; Y10T156/1044; Y10T156/1048; Y10T29/00; Y10T29/49; Y10T29/4998; Y10T29/49982; Y10T29/49986
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
200 words
Method of producing a cup-shaped sterilizable container which comprises providing a stretch-drawable composite laminate of a total wall thickness between 30 and 200 microns, said laminate having an aluminum foil layer of a thickness less than 40 microns, a sealable plastic inner layer of high extensibility and a plastic outer layer of high extensibility and load-bearing capacity, drawing said laminate in a mold into a container with the side wall of the container running at a side wall angle (a) with respect to the direction perpendicular to the container bottom, wherein the composite material is combined deep and stretch drawn free from folds at a side wall angle (a) of essentially equal to or less than 30° using smooth-walled forming tools wherein at a side wall angle between about 15° and 30°, the combined deep drawing and stretch drawing takes place by means of a die, the composite material being deep drawn in a deep-drawing step to 30-70% of the depth (H) of the finished container and drawn in a following deep-drawing/stretch-drawing step to 75-95% of the depth (H) of the finished container and brought to the depth and width of the finished container in a stretch-drawing step following thereafter.
Claim 2
Dependent Claim
200 words
Method of producing a cup-shaped sterilizable container which comprises providing a stretch-drawable composite laminate of a total wall thickness between 30 and 200 microns, said laminate having an aluminum foil layer of a thickness less than 40 microns, a sealable plastic inner layer of high extensibility and a plastic outer layer of high extensibility and load-bearing capacity, drawing said laminate in a mold into a container with the side wall of the container running at a side wall angle (a) with respect to the direction perpendicular to the container bottom, wherein the composite material is combined deep and stretch drawn free from folds at a side wall angle (a) of essentially equal to or less than 30° using smooth-walled forming tools wherein at a side wall angle between about 15° and 30°, the combined deep drawing and stretch drawing takes place by means of a die, the composite material being deep drawn in a deep-drawing step to 30-70% of the depth (H) of the finished container and drawn in a following deep-drawing/stretch-drawing step to 75-95% of the depth (H) of the finished container and brought to the depth and width of the finished container in a stretch-drawing step following thereafter.
Claim 3
Dependent Claim
28 words
Method according to claim 1 wherein the deep drawing takes place without lubrication using a die of a material of high surface slip, mechanical stability and abrasion resistance.
Claim 4
Dependent Claim
36 words
Method according to claim 2 wherein at least the part of the die which is in contact with the composite laminate including a material selected from the group consisting of polytetrafluoroethylene (PTFE), polymethylpentene (PMP) and metal.
Claim 5
Dependent Claim
52 words
Method according to claim 1 wherein the combined deep drawing and stretch drawing takes place by means of a radially expandable die and, wherein no earlier than during the stretch-drawing step under radial expansion of the die, the composite material is brought to the depth (H) and width of the finished container.
Claim 6
Dependent Claim
21 words
Method according to claim 4 wherein the die consists of a flexible, elastomeric material which expands radially under axial compressive loading.
Claim 7
Dependent Claim
27 words
Method according to claim 1 wherein deep drawing, deep-stretch drawing and stretch drawing takes place one after the other with controlled holding-down force of a hold-down plate.
Claim 8
Dependent Claim
115 words
Method according to claim 6 wherein the deep-drawing step takes place with a holding-down force of the hold-down plate such that the material required for the deep-drawing step is drawn after out of the region of the mold and of the hold-down plate, that the deep-drawing/stretch-drawing step takes place with a holding-down force of the hold-down plate such that the material required is then only partially drawn after and simultaneously stretched and that the stretch-drawing step takes place with a holding-down force of the hold-down plate such that no material is drawn after out of the region of the mold and of the hold-down plate and that the material between mold and die is stretched.
Claim 9
Dependent Claim
17 words
Method according to claim 1 wherein deep drawing, deep-stretch drawing and stretch drawing take place without lubrication.
Claim 10
Dependent Claim
53 words
Method according to claim 6 including the steps of deep drawing at a first holding down force on said laminate, followed by a deep drawing-stretch drawing step at a second increased holding down force, followed by a stretch drawing step to final container depth at a third still further increased holding down force.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1996-03-15 | 1996-09-14 | 1997-03-16 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2000-03-15 | 2000-09-14 | 2001-03-16 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2004-03-15 | 2004-09-14 | 2005-03-16 | $7700.00 | Window Closed / Lapsed |