Transfer case power take-off apparatus

Claim 2

A power take-off arrangement comprising: a housing; a first member supported for rotation from said housing; a sun gear fixed for rotation with said first member; a second member supported for rotation from said housing; an annulus gear fixed to said housing; a carrier assembly journally supporting a plurality of planet gears meshed with said sun gear and said annulus gear such that said carrier assembly rotates at a predetermined speed reduction relative to said first member; a clutch collar fixed for rotation on said second member and axially slidable thereon between a direct high-range drive position wherein said clutch collar is coupled to said sun gear and a reduced ratio low-range drive position wherein said clutch collar is coupled to said carrier assembly; a power take-off gear fixed for rotation to said carrier assembly; and bearing support means interposed between said clutch collar and said power take-off gear for journally supporting said power take-off gear with respect to said clutch collar.

Claim 3

The power take-off arrangement of claim 1 wherein said carrier assembly and said power take-off gear each have a central bore through which said clutch collar is slidably movable, said support bearing means comprising an elongated sleeve bearing concentrically disposed between said clutch collar and said central bores of said carrier assembly and said power take-off gear.

Claim 4

The power take-off arrangement of claim 2 wherein said elongated sleeve bearing is journally supported for rotation relative to said clutch collar when said clutch collar is in said direct high-range drive position.

Claim 5

The power take-off arrangement of claim 3 wherein said elongated sleeve bearing includes external spline means that are engageable with internal spline means formed on said central bore of said carrier assembly such that said elongated sleeve bearing is rotatably driven in response to rotation of said carrier assembly.

Claim 6

The power take-off arrangement of claim 4 wherein said power take-off gear includes internal spline means formed on its central bore and which are maintained in meshed engagement with said external spline means of said elongated sleeve bearing.

Claim 7

The power take-off arrangement of claim 4 wherein a major diameter surface of said external spline means formed on said elongated sleeve bearing is sized to radially support said power take-off gear.

Claim 8

The power take-off arrangement of claim 1 wherein said bearing support means includes a bearing assembly disposed between a central bore formed in said power take-off gear and an external surface of said clutch collar, said bearing assembly supporting said power take-off gear for rotation relative to said clutch collar while permitting axial sliding movement of said clutch collar between said high-range and low-range drive positions.

Claim 9

The power take-off arrangement of claim 1 wherein said carrier assembly includes first and second carrier rings that are laterally spaced on opposite sides of said sun gear, and wherein said planet gears are supported from elongated shafts extending between said first and second carrier rings.

Claim 10

The power take-off arrangement of claim 8 wherein said power take-off gear is fixed to said second carrier ring.

Claim 11

The power take-off arrangement of claim 1 wherein said power take-off gear has external gear teeth provided for selectively meshing with an input gear of a power take-off gearbox mounted to said housing.

Claim 12

A power take-off arrangement for a four-wheel drive transfer case comprising: a housing; an input shaft supported for rotation from said housing; a sun gear fixed for rotation with said input shaft; an output shaft supported for rotation from said housing; a clutch collar supported for rotation with said output shaft and axially slidable thereon in a first direction to a high-range drive postion wherein said clutch collar is coupled to one of said sun gear and said input shaft such that said output shaft is directly driven by said input shaft; a planetary gear reduction assembly having an annulus gear fixed to said housing and a carrier assembly supporting a plurality of planet gears therein, said planet gears being meshed with said annulus gear and said sun gear such that said carrier assembly rotates at a predetermined speed reduction relative to said input shaft, said gear reduction assembly operable for driving said output shaft at said predetermined speed reduction in response to axial sliding movement of said clutch collar in a second direction to a low-range drive position wherein said clutch collar is coupled to said carrier assembly; a power take-off gear fixed for rotation with said carrier assembly and having a central bore concentrically surrounding said clutch collar; and bearing support means interposed between said clutch collar and said central bore of said power take-off gear for journally supporting said power take-off gear with respect to said clutch collar.

Claim 13

A power take-off arrangement for a four-wheel drive transfer case comprising: a housing; an input shaft supported for rotation from said housing; a sun gear fixed for rotation with said input shaft; an output shaft supported for rotation from said housing; a clutch collar supported for rotation with said output shaft and axially slidable thereon in a first direction to a high-range drive postion wherein said clutch collar is coupled to one of said sun gear and said input shaft such that said output shaft is directly driven by said input shaft; a planetary gear reduction assembly having an annulus gear fixed to said housing and a carrier assembly supporting a plurality of planet gears therein, said planet gears being meshed with said annulus gear and said sun gear such that said carrier assembly rotates at a predetermined speed reduction relative to said input shaft, said gear reduction assembly operable for driving said output shaft at said predetermined speed reduction in response to axial sliding movement of said clutch collar in a second direction to a low-range drive position wherein said clutch collar is coupled to said carrier assembly; a power take-off gear fixed for rotation with said carrier assembly and having a central bore concentrically surrounding said clutch collar; and bearing support means interposed between said clutch collar and said central bore of said power take-off gear for journally supporting said power take-off gear with respect to said clutch collar.

Claim 14

The power take-off arrangement of claim 11 wherein said carrier assembly and said power take-off gear each have a central bore through which said clutch collar is axially slidably movable, said support bearing means comprising an elongated sleeve bearing concentrically disposed between said clutch collar and said central bores of said carrier assembly and said power take-off gear.

Claim 15

The power take-off arrangement of claim 12 wherein said elongated sleeve bearing is journally supported for rotation relative to said clutch collar when said clutch collar is in said high-range drive position.

Claim 16

The power take-off arrangement of claim 13 wherein said elongated sleeve bearing includes external spline means that are engageable with internal spline means formed on said central bore of said carrier assembly such that said elongated sleeve bearing is rotatably driven in response to rotation of said carrier assembly.

Claim 17

The power take-off arrangement of claim 14 wherein said power take-off gear includes internal spline means formed on its central bore and which are maintained in meshed engagement with said external spline means of said elongated sleeve bearing.

Claim 18

The power take-off arrangement of claim 14 wherein a major diameter surface of said external spline means formed on said elongated sleeve bearing is sized to radially support said power take-off gear.

Claim 19

The power take-off arrangement of claim 11 wherein said bearing support means includes a bearing assembly disposed between said central bore of said power take-off gear and an external surface of said clutch collar, said bearing assembly supporting said power take-off gear for rotation relative to said clutch collar while permitting axial sliding movement of said clutch collar.

Claim 20

The power take-off arrangement of claim 11 wherein said carrier assembly includes first and second carrier rings that are laterally spaced on opposite sides of said sun gear, and wherein said planet gears are supported from elongated shafts extending between said first and second carrier rings.

Claim 21

The power take-off arrangement of claim 18 wherein said power take-off gear is fixed to said second carrier ring and said elongated shafts.

Claim 22

The power take-off arrangement of claim 11 wherein said power take-off gear has external gear teeth provided for selectively meshing with an input gear of a power take-off gearbox mounted to said housing.

Claim 23

A transfer case comprising: a housing; an input shaft supported for rotation from said housing and having a sun gear fixed for rotation therewith; an output shaft supported for rotation from said housing and having a clutch collar axially slidable thereon, said clutch collar being rotatably coupled to said sun gear when said clutch collar is moved in a first direction from a neutral position to a high-range drive position; planetary gear reduction means including a carrier assembly having first and second carrier rings and shaft means for journally supporting a plurality of planet gears between said first and second carrier rings, an annulus gear fixedly supported within said housing, said planet gears meshed with said sun gear and said annulus gear for rotating said carrier assembly at a reduced speed ratio relative to said input shaft, said clutch collar being rotatably coupled to said carrier assembly when said clutch collar is moved in a second direction from said neutral position to a low-range drive position; a power take-off output gear fixed to said second carrier ring for rotation with said carrier assembly; a power take-off gearbox mounted on said housing and including an input gear coupled to a take-off shaft and provided for meshingly engaging said power take-off output gear; and bearing support means concentrically interposed between said clutch collar and a central axial bore formed in said power take-off output gear for journally supporting said power take-off output gear with respect to said clutch collar, said bearing support means adapted to inhibit unbalanced eccentric loading on said planetary gear reduction means upon said transfer case operating in a power take-off mode for delivering torque from said power take-off output gear to said input gear for driving said take-off shaft.

Claim 24

A transfer case comprising: a housing; an input shaft supported for rotation from said housing and having a sun gear fixed for rotation therewith; an output shaft supported for rotation from said housing and having a clutch collar axially slidable thereon, said clutch collar being rotatably coupled to said sun gear when said clutch collar is moved in a first direction from a neutral position to a high-range drive position; planetary gear reduction means including a carrier assembly having first and second carrier rings and shaft means for journally supporting a plurality of planet gears between said first and second carrier rings, an annulus gear fixedly supported within said housing, said planet gears meshed with said sun gear and said annulus gear for rotating said carrier assembly at a reduced speed ratio relative to said input shaft, said clutch collar being rotatably coupled to said carrier assembly when said clutch collar is moved in a second direction from said neutral position to a low-range drive position; a power take-off output gear fixed to said second carrier ring for rotation with said carrier assembly; a power take-off gearbox mounted on said housing and including an input gear coupled to a take-off shaft and provided for meshingly engaging said power take-off output gear; and bearing support means concentrically interposed between said clutch collar and a central axial bore formed in said power take-off output gear for journally supporting said power take-off output gear with respect to said clutch collar, said bearing support means adapted to inhibit unbalanced eccentric loading on said planetary gear reduction means upon said transfer case operating in a power take-off mode for delivering torque from said power take-off output gear to said input gear for driving said take-off shaft.

Claim 25

The transfer case of claim 21 wherein said support bearing means is an elongated sleeve bearing concentrically disposed between said clutch collar and central bores formed in both of said second carrier ring and said power take-off output gear, said elongated sleeve bearing journally supported for rotation relative to said clutch collar when said clutch collar is in said neutral and said high-range drive positions, said elongated sleeve bearing having external spline means that are engagable with internal gear teeth formed on said axial bore of said second carrier ring such that said elongated sleeve bearing is rotatably driven in response to rotation of said carrier assembly.

Claim 26

The transfer case of claim 22 wherein said take-off output gear further comprises internal gear teeth formed on its axial bore that are maintained in meshed engagement with said external spline means of said elongated sleeve bearing.

Claim 27

The transfer case of claim 21 wherein a major diameter surface of said external spline means formed on said elongated sleeve bearing is adapted to radially support said take-off output gear.

Claim 28

The transfer case of claim 21 wherein said support bearing means includes a bearing assembly concentrically disposed between said central axial bore formed in said power take-off output gear and an external surface of said clutch collar, said bearing assembly operable to journally support said power take-off output gear with respect to said clutch collar while permitting axial sliding movement of said clutch collar relative thereto.