Transfer case planetary with power take-off

Claim 1

In a transfer case apparatus including a housing having an end wall defining an axial opening; said housing having outer wall means extending in a first axial direction from said end wall, axial bearing means journally supporting an input shaft in said end wall opening, said input shaft having one end terminating within said housing in an annular end flange portion joined by an intermediate stepped radially extending flange portion, said input shaft annular end flange portion defining an integral sun gear having oppositely facing transverse extending shoulders, an output shaft journally supported in said housing, said output shaft having a clutch collar axially slidable thereon by means of collar internal splines engaged with external splines on said output shaft, said input shaft having an axial counter-bore formed on said input shaft annular end flange, internal clutch tooth formed in said input shaft counter-bore, external clutch teeth formed on said clutch collar slidably engageable with said input shaft counterbore internal teeth when said clutch collar is moved axially outboard into a high-range drive mode, a helical planetary gear assembly comprising a carrier having outward and inboard axially spaced rings defining inner opposed faces and supporting a plurality of planet gears therebetween, said outboard ring formed with an axial bore encircling said intermediate flange portion for journalled rotation thereon, external bearing means interposed between the inner opposed faces of said rings and their associated sun gear transverse shoulders whereby said planet carrier is axially aligned in a radially floating manner on said input shaft, said wall means having a counter-bore formed therein concentrically supporting an annulus gear, said annulus gear having internal helical gear teeth in meshing relation with said planetary gears, said carrier inboard ring formed with power take-off gear teeth extending radially a predetermined distance beyond said annulus gear, said outer wall means having an aperture therein radially aligned with said inboard ring power take-off gear teeth, mounting means on said outer wall means for supporting a power take-off gear box thereon including an input gear with spur teeth rotatably supported on an axially extending take-off shaft disposed parallel to said transfer case input shaft, a portion of said input gear adapted to extend through said aperture for axial travel on said take-off shaft input gear spur teeth into selective meshing engagement with said inboard ring output spur gear teeth, said inboard ring including an axial bore encircling said clutch collar, said inboard ring axial bore having internal spur gear teeth formed thereon such that when said clutch collar is moved axially inboard its external clutch teeth slidably engage said inboard ring internal spur teeth providing a low-range drive mode, whereby said carrier inboard ring operative for transmitting either a high-range or a low-range drive mode to said take-off shaft upon selective shifting of said clutch collar.