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US5134462A Expired / Lapsed US ⏱️ 0.0 years remaining

Flexible film chip carrier having a flexible film substrate and means for maintaining planarity of the substrate

Assignee: Motorola Solutions Inc
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Filing: 1991-07-09
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Granted: 1992-07-28
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Expires: 2011-07-09
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Abstract

Abstract A flexible film is made into a substrate (100) having metallization patterns. A semiconductor device (106) is affixed to the substrate, and the assembly is heated to expand the substrate. A cover (110) is attached to the substrate, over the device (106). Upon cooling, the substrate (100) shrinks and becomes taut and planar within the reinforced area. Alternatively, a reinforcing ring (210) can be attached to the substrate (200) either before or after attachment of the semiconductor device (206).

Inventors

  • 👤 Bruce J. Freyman
  • 👤 Barry M. Miles
  • 👤 Jill L. Flaugher

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-10 01:15
CPC Classifications
H; H10; H10W; H10W76/00; H10W76/40; H10W76/42; H10W76/47; H10W70/00; H10W70/60; H10W70/67; H10W70/688; H10W76/60; H10W72/00; H10W72/50; H10W72/551; H10W72/552; H10W72/5522; H10W72/5524; H10W72/851; H10W72/874; H10W72/884; H10W74/00; H10W90/00; H10W90/701; H10W90/731; H10W90/734; H10W90/751; H10W90/754

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 71 words
A flexible film chip carrier, comprising: a flexible film substrate having first and second sides, the first side having a metallization pattern; a semiconductor device mechanically attached to the substrate and electrically affixed to the metallization pattern said substrate covering at least an area directly beneath the semiconductor device; a substrate reinforcing means attached to the first side of the substrate about the semiconductor device, for maintaining planarity of the substrate.
Claim 2
Dependent Claim 71 words
A flexible film chip carrier, comprising: a flexible film substrate having first and second sides, the first side having a metallization pattern; a semiconductor device mechanically attached to the substrate and electrically affixed to the metallization pattern said substrate covering at least an area directly beneath the semiconductor device; a substrate reinforcing means attached to the first side of the substrate about the semiconductor device, for maintaining planarity of the substrate.
Claim 3
Dependent Claim 16 words
The flexible film chip carrier of claim 1, wherein the substrate is an unreinforced polymer film.
Claim 4
Dependent Claim 14 words
The flexible film chip carrier of claim 2, wherein the polymer film is polyimide.
Claim 5
Dependent Claim 17 words
The flexible film chip carrier of claim 1, wherein the reinforcing means comprises a rigid closed member.
Claim 6
Dependent Claim 17 words
The flexible film chip carrier of claim 4, wherein the rigid closed member is a glass-filled adhesive.
Claim 7
Dependent Claim 17 words
The flexible film chip carrier of claim 4, wherein the rigid closed member is a mineral-filled adhesive.
Claim 8
Dependent Claim 17 words
The flexible film chip carrier of claim 4, wherein the rigid member is a filled thermoplastic polymer.
Claim 9
Dependent Claim 17 words
The flexible film chip carrier of claim 4, wherein the rigid closed member is a thermoset polymer.
Claim 10
Dependent Claim 21 words
The flexible film chip carrier of claim 4, wherein the rigid closed member is affixed to the substrate with an adhesive.
Claim 11
Dependent Claim 15 words
The flexible film chip carrier of claim 4, wherein the rigid closed member is metal.
Claim 12
Dependent Claim 20 words
The flexible film chip carrier of claim 10, wherein the rigid closed member is affixed to the substrate with solder.
Claim 13
Dependent Claim 16 words
The flexible film chip carrier of claim 4, wherein the rigid closed member is alumina ceramic.
Claim 14
Dependent Claim 30 words
The flexible film chip carrier of claim 4, wherein the volume circumscribed by the rigid closed member is filled with a potting material so as to encapsulate the semiconductor device.
Claim 15
Dependent Claim 39 words
The flexible film chip carrier of claim 1, wherein the reinforcing means comprises a cover having a top wall and supporting peripheral side walls, affixed to the substrate so as to form a sealed package about the semiconductor device.
Claim 16
Dependent Claim 14 words
The flexible film chip carrier of claim 14, wherein the cover is alumina ceramic.
Claim 17
Dependent Claim 14 words
The flexible film chip carrier of claim 15 wherein the polymer film is polyimide.
Claim 18
Dependent Claim 21 words
The flexible film chip carrier of claim 15 wherein the cover is affixed to the substrate with a heat curing adhesive.
Claim 19
Dependent Claim 13 words
The flexible film chip carrier of claim 14, wherein the cover is metal.
Claim 20
Dependent Claim 18 words
The flexible film chip carrier of claim 18, wherein the cover is affixed to the substrate with solder.
Claim 21
Dependent Claim 19 words
The flexible film chip carrier of claim 18, wherein the cover is affixed to the substrate with eutectic bonding.
Claim 22
Dependent Claim 17 words
The flexible film chip carrier of claim 14, wherein the cover is a thermoplastic or thermoset polymer.
Claim 23
Dependent Claim 19 words
The flexible film chip carrier of claim 21 wherein the cover is affixed to the substrate with an adhesive.
Claim 24
Dependent Claim 80 words
A flexible film chip carrier, comprising: a flexible polyimide film substrate having first and second sides, the first side having a metallization pattern; a semiconductor device adhesively bonded directly to the substrate and wire bonded to the metallization pattern; a rigid cover having a top wall and supporting peripheral side walls, adhesively bonded to the first side of the substrate about the semiconductor device and wire bonds while the substrate is expanded by heating, for maintaining planarity of the substrate.
Claim 25
Dependent Claim 80 words
A flexible film chip carrier, comprising: a flexible polyimide film substrate having first and second sides, the first side having a metallization pattern; a semiconductor device adhesively bonded directly to the substrate and wire bonded to the metallization pattern; a rigid cover having a top wall and supporting peripheral side walls, adhesively bonded to the first side of the substrate about the semiconductor device and wire bonds while the substrate is expanded by heating, for maintaining planarity of the substrate.
Claim 26
Dependent Claim 78 words
A flexible film chip carrier prepared by a process comprising: providing a flexible film substrate having first and second sides, the first side having a metallization pattern and a semiconductor device mechanically attached to the substrate and electrically connected to the metallization pattern; expanding the substrate by heating it, and attaching a reinforcing means to the first side of the substrate about the semiconductor device, for maintaining planarity of the substrate, and contracting the substrate by cooling it.
Claim 27
Dependent Claim 78 words
A flexible film chip carrier prepared by a process comprising: providing a flexible film substrate having first and second sides, the first side having a metallization pattern and a semiconductor device mechanically attached to the substrate and electrically connected to the metallization pattern; expanding the substrate by heating it, and attaching a reinforcing means to the first side of the substrate about the semiconductor device, for maintaining planarity of the substrate, and contracting the substrate by cooling it.

References Cited (Backward Citations)

US3072832A Cited
US3885304A Cited
US4218701A Cited
US4855867A Cited
US4953005A Cited
US4970579A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-07-28 1996-01-27 1996-07-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-07-28 2000-01-27 2000-07-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-07-28 2004-01-27 2004-07-28 $7700.00 Window Closed / Lapsed

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