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US5124884A Expired / Lapsed US ⏱️ 0.0 years remaining

Electronic part mounting board and method of manufacturing the same

Assignee: Ibiden Co Ltd
•
Filing: 1990-11-09
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Granted: 1992-06-23
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Expires: 2010-11-09
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Abstract

Abstract An electronic component mounting board includes a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than the electronic component mounting opening; a heat radiating plate fixed to the recess by bonding material with a position of an upper surface of that heat radiating plate exposed to the electronic component mounting opening; an exposed depression extending over the substrate and the heat radiating plate at a position where a side wall of the recess and a side wall of the heat radiating plate confront each other and having a part of the bonding material exposed flush with a bottom surface thereof; and a metal plating layer continuously covering in sequence a lower surface of the heat radiating plate, a surface of the exposed depression and a rear surface of the substrate. A method of manufacturing the aforesaid electronic component mounting board is also set forth.

Inventors

  • 👤 Hajime Yazu
  • 👤 Takao Iriyama

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 16:20
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H10; H10W; H10W70/00; H10W70/60; H10W70/62; H10W70/63; H10W70/635; H10W40/00; H10W40/10; H10W70/67; H10W70/68; H10W70/682; H10W70/685; H10W90/00; H10W90/701; H10W90/731; H10W90/737

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 187 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening wherein a clearance of from 0.05 mm to 0.3 mm is formed between said substrate and said heat radiating plate and said bonding material is located with said clearance; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate.
Claim 2
Dependent Claim 187 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening wherein a clearance of from 0.05 mm to 0.3 mm is formed between said substrate and said heat radiating plate and said bonding material is located with said clearance; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate.
Claim 3
Dependent Claim 42 words
An electronic component mounting board according to claim 1, wherein said bonding material located in said clearance is exposed to said exposed depression, and an exposed surface of said bonding material is flush with a reversed bottom surface of said exposed depression.
Claim 4
Dependent Claim 27 words
An electronic component mounting board according to claim 1, wherein a sectional shape of said exposed depression has one of a square, semicircular, triangular and elliptical shape.
Claim 5
Dependent Claim 26 words
An electronic component mounting board according to claim 1, wherein an inside surface of said electronic component mounting opening is covered with a metal plating layer.
Claim 6
Dependent Claim 36 words
An electronic component mounting board according to claim 4, wherein said metal coating layer is provided extending up to an upper edge of said electronic component mounting opening to form an opening of L-shape in section.
Claim 7
Dependent Claim 27 words
An electronic component mounting board according to claim 4, wherein said metal coating layer is provided extending near an upper edge of said electronic component mounting opening.
Claim 8
Dependent Claim 21 words
An electronic component mounting board according to claim 1, wherein said heat radiating plate has a heat radiating fin connected thereto.
Claim 9
Dependent Claim 34 words
An electronic component mounting board according to claim 7, wherein said heat radiating fin has a projecting leg having a width which is the same as said heat radiating plate and is connected thereto.
Claim 10
Dependent Claim 27 words
An electronic component mounting board according to claim 1, wherein said electronic component is directly bonded to said heat radiating plate by means of said bonding material.
Claim 11
Dependent Claim 171 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said exposed depression has a depth of 0.05 mm to 0.2 mm.
Claim 12
Dependent Claim 171 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said exposed depression has a depth of 0.05 mm to 0.2 mm.
Claim 13
Dependent Claim 171 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said exposed depression has a width of 0.5 mm to 2.0 mm.
Claim 14
Dependent Claim 171 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said exposed depression has a width of 0.5 mm to 2.0 mm.
Claim 15
Dependent Claim 199 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said heat radiating plate has a heat radiating fin connected thereto and wherein said heat radiating plate is arranged such that a lower surface thereof is positioned within a rear surface of said substrate so as to form a depression.
Claim 16
Dependent Claim 199 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said heat radiating plate has a heat radiating fin connected thereto and wherein said heat radiating plate is arranged such that a lower surface thereof is positioned within a rear surface of said substrate so as to form a depression.
Claim 17
Dependent Claim 19 words
An electronic component mounting board according to claim 9, wherein said bonding material comprises a silver epoxy adhesive agent.
Claim 18
Dependent Claim 54 words
An electronic component mounting board according to claim 1, wherein said metal plating layer is formed only on a bottom surface of said electronic component mounting opening so as to provide an electronic component thereon, and a bonding wire is connected between said electronic component and said metal plating layer on said bottom surface.
Claim 19
Dependent Claim 41 words
An electronic component mounting board according to claim 1, wherein an upper substrate having a pattern as a conductive circuit formed thereon is provided on an upper surface of said substrate so as to provide a multi-layer electronic component mounting board.
Claim 20
Dependent Claim 52 words
An electronic component mounting board according to claim 1, wherein said substrate has an power supply circuit positioned therein, and one end of said power supply circuit is electrically connected to a through hole and the other end is connected to a metal plating layer formed on said electronic component mounting opening.
Claim 21
Dependent Claim 50 words
An electronic component mounting board according to claim 1, wherein said substrate has an earth circuit positioned therein, and one end of said earth circuit is electrically connected to a through hole and the other end is connected to a metal plating layer formed on said electronic component mounting opening.
Claim 22
Dependent Claim 191 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said substrate comprises a first substrate and a second substrate so as to hold said heat radiating plate therebetween, and a lower surface of said heat radiating plate is exposed to atmosphere.
Claim 23
Dependent Claim 191 words
An electronic component mounting board comprising: a substrate having an electronic component mounting opening formed in an upper surface thereof and a recess provided on a rear surface thereof larger in size than said electronic component mounting opening; a heat radiating plate fixed to said recess by means of a bonding material along an upper surface of said heat radiating plate exposed to said electronic component mounting opening; an exposed depression extending over said substrate and said heat radiating plate at a position where a side wall of said recess and a side wall of said heat radiating plate confront each other and having a part of said bonding material exposed so as to be flush with a surface thereof; and a metal plating layer continuously covering in sequence at least part of a lower surface of said heat radiating plate, a surface of said exposed depression and at least part of a rear surface of said substrate, wherein said substrate comprises a first substrate and a second substrate so as to hold said heat radiating plate therebetween, and a lower surface of said heat radiating plate is exposed to atmosphere.
Claim 24
Dependent Claim 42 words
An electronic component mounting board according to claim 18, wherein an upper substrate having a pattern as a conductive circuit formed thereon is provided on an upper surface of said first substrate so as to provide a multi-layer electronic component mounting board.
Claim 25
Dependent Claim 54 words
An electronic component mounting board according to claim 18, wherein said first substrate has an inside power supply circuit therein, and one end of said inside power supply circuit is electrically connected to a through hole and the other end is connected to the metal plating layer formed on said electronic component mounting opening.
Claim 26
Dependent Claim 49 words
An electronic component mounting board according to claim 19, wherein said first substrate has a circuit positioned therein, and one end of said circuit is electrically connected to a through hole and the other end is connected to the metal plating layer formed on said electronic component mounting opening.
Claim 27
Independent Claim 209 words
A method of manufacturing an electronic component mounting board which comprises: forming a recess in a rear surface of a substrate; bonding a heat radiating plate to said recess using a bonding material in such a manner that said bonding material is filled almost up to an open side of a clearance of from 0.05 mm to 0.3 mm between a side wall of said recess and a side wall of said heat radiating plate; countersinking said substrate and said heat radiating plate at a portion adjacent an open side of said clearance to provide an exposed depression of a depth of 0.05 mm to 0.2 mm and a width of 0.05 mm to 0.2 mm and exposing a part of said bonding material therein; forming an electronic part mounting opening through said substrate and said bonding material from an upper surface of said substrate to reach at least an upper surface of said heat radiating plate; covering continuously at least part of a lower surface of said heat radiating plate, an inner surface of said exposed depression and at least part of a rear surface of said substrate with a metal plating layer; and forming a circuit on the surface of said substrate manufactured through said foregoing steps.
Claim 28
Independent Claim 209 words
A method of manufacturing an electronic component mounting board which comprises: forming a recess in a rear surface of a substrate; bonding a heat radiating plate to said recess using a bonding material in such a manner that said bonding material is filled almost up to an open side of a clearance of from 0.05 mm to 0.3 mm between a side wall of said recess and a side wall of said heat radiating plate; countersinking said substrate and said heat radiating plate at a portion adjacent an open side of said clearance to provide an exposed depression of a depth of 0.05 mm to 0.2 mm and a width of 0.05 mm to 0.2 mm and exposing a part of said bonding material therein; forming an electronic part mounting opening through said substrate and said bonding material from an upper surface of said substrate to reach at least an upper surface of said heat radiating plate; covering continuously at least part of a lower surface of said heat radiating plate, an inner surface of said exposed depression and at least part of a rear surface of said substrate with a metal plating layer; and forming a circuit on the surface of said substrate manufactured through said foregoing steps.
Claim 29
Dependent Claim 47 words
A method of manufacturing an electronic component mounting board according to claim 22, wherein said bonding material is supplied to said clearance in such a manner that said bonding material overflow the open side of said clearance when said heat radiating plate is bonded to said recess.
Claim 30
Independent Claim 285 words
A method of manufacturing an electronic component mounting board comprising the steps of: forming a stepped hole on a rear surface of a second substrate so as to expose a lower surface of a heat radiating plate, while forming an inner recess on a rear surface of a first substrate so as to insert an upper portion of said heat radiating plate; disposing said heat radiating plate between said stepped hole of said second substrate and said inner recess of said first substrate; bonding said first substrate, said second substrate and said heat radiating plate with each other with a bonding material in such a manner that said bonding material is filled almost up to an open side of a clearance of from 0.05 mm to 0.2 mm between a side wall of said stepped hole and a side wall of said heat radiating plate; countersinking said second substrate and said heat radiating plate at a portion adjacent an open side of said clearance to provide an exposed depression of a depth of 0.05 mm to 0.2 mm and a width of from 0.05 mm to 0.2 mm and exposing a part of said bonding material therein; forming an electronic part mounting opening through said substrate and said bonding material from an upper surface of said substrate to reach at least an upper surface of said heat radiating plate; covering continuously at least part of a lower surface of said heat radiating plate, an inner surface of said exposed depression and at least part of a rear surface of said second substrate with a metal plating layer; and forming a circuit on the surface of said first and second substrates manufactured through said foregoing steps.
Claim 31
Independent Claim 285 words
A method of manufacturing an electronic component mounting board comprising the steps of: forming a stepped hole on a rear surface of a second substrate so as to expose a lower surface of a heat radiating plate, while forming an inner recess on a rear surface of a first substrate so as to insert an upper portion of said heat radiating plate; disposing said heat radiating plate between said stepped hole of said second substrate and said inner recess of said first substrate; bonding said first substrate, said second substrate and said heat radiating plate with each other with a bonding material in such a manner that said bonding material is filled almost up to an open side of a clearance of from 0.05 mm to 0.2 mm between a side wall of said stepped hole and a side wall of said heat radiating plate; countersinking said second substrate and said heat radiating plate at a portion adjacent an open side of said clearance to provide an exposed depression of a depth of 0.05 mm to 0.2 mm and a width of from 0.05 mm to 0.2 mm and exposing a part of said bonding material therein; forming an electronic part mounting opening through said substrate and said bonding material from an upper surface of said substrate to reach at least an upper surface of said heat radiating plate; covering continuously at least part of a lower surface of said heat radiating plate, an inner surface of said exposed depression and at least part of a rear surface of said second substrate with a metal plating layer; and forming a circuit on the surface of said first and second substrates manufactured through said foregoing steps.

References Cited (Backward Citations)

US4322778A Cited
JPS5932191A Cited
US4561011A Cited
EP0197148A1 Cited
US4737395A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-06-23 1995-12-23 1996-06-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-06-23 1999-12-23 2000-06-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-06-23 2003-12-23 2004-06-23 $7700.00 Window Closed / Lapsed

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