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Method of producing a thin carbide layer on a carbon substrate, growing a diamond or diamond-like film on the carbide layer, and removing the carbon substrate

Assignee: Individual
•
Filing: 1990-05-30
•
Granted: 1992-05-19
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Expires: 2010-05-30
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Abstract

Abstract A method of producing a diamond or diamond-like film having a desired profile which involves providing a solid carbon substrate having a surface shaped to the desired profile, creating a thin carbide layer on the profiled surface growing a diamond or diamond-like film on the carbide layer, removing the carbon substrate and optionally also removing the carbide layer.

Inventors

  • 👤 Barbara L. Jones

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 13:51
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/01; C23C16/22; C23C16/26; Y; Y10; Y10S; Y10S427/00; Y10S427/103; Y10S427/106

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 74 words
A method of producing a diamond or diamond-like film having a desired profile includes the steps of providing a solid carbon substrate having a surface shaped to the desired profiled, producing a thin carbide layer on the profiled surface, growing a diamond or diamond-like film on the carbide layer and removing the substrate, wherein the solid substrate and/or carbide layer are removed by a method selected from machining, milling, etching and a combination thereof.
Claim 2
Independent Claim 74 words
A method of producing a diamond or diamond-like film having a desired profile includes the steps of providing a solid carbon substrate having a surface shaped to the desired profiled, producing a thin carbide layer on the profiled surface, growing a diamond or diamond-like film on the carbide layer and removing the substrate, wherein the solid substrate and/or carbide layer are removed by a method selected from machining, milling, etching and a combination thereof.
Claim 3
Dependent Claim 13 words
A method according to claim 1 wherein the carbide layer is also removed.
Claim 4
Dependent Claim 13 words
A method according to claim 1 wherein the substrate is a graphite substrate.
Claim 5
Dependent Claim 25 words
A method according to claim 1 wherein the carbide is a carbide of a high melting metal selected from titanium, hafnium, zirconium, molybdenum and tantalum.
Claim 6
Dependent Claim 18 words
A method according to claim 1 wherein the carbide layer has a thickness of less than 20 microns.
Claim 7
Dependent Claim 18 words
A method according to claim 1 wherein the carbide layer has a thickness of less than 5 microns.
Claim 8
Dependent Claim 22 words
A method according to claim 1 wherein the diamond or diamond-like film is grown on the carbide layer by chemical vapour deposition.

References Cited (Backward Citations)

US4434188A Cited
US4707384A Cited
JPS61106494A Cited
JPS61151097A Cited
US5023068A Cited
US4987002A Cited
JPH02175696A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-05-19 1995-11-18 1996-05-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-05-19 1999-11-18 2000-05-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-05-19 2003-11-18 2004-05-19 $7700.00 Window Closed / Lapsed

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