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US5098622A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making armrest for vehicles

Assignee: CHRISTENSEN RONALD L
•
Filing: 1990-05-11
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Granted: 1992-03-24
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Expires: 2010-05-11
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Abstract

Abstract A method for making an armrest or the like used in vehicles where the armrest is affixed to the vehicle door and also serves as a grab-handle to enable the passenger to pull the door closed. The method is an injection molded vinyl process that utilizes a two-piece insert in the main body of the armrest which allows foam to be introduced into the upper portion and inboard side where the user's arm rest. This method produces a more comfortable armrest that also is more visually pleasing and one that can be produced at a lower cost than known armrests of this type.

Inventors

  • 👤 Cal A. Lilienthal
  • 👤 Ronald L. Christensen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 15:48
CPC Classifications
B; B60; B60N; B60N2/00; B60N2/75; B60N2/78

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 228 words
A method of producing a product having a flexible vinyl skin and a structural insert having a first part and a second part that provide a supporting structure for the product which is covered by the vinyl skin and filled with urethane foam, said method comprising: providing an injection mold having an interior mold surface corresponding to the exterior configuration of the finished product; positioning a moveable core and the first part of the structural insert in the mold a sufficient distance from the interior mold surface to define the thickness of the vinyl skin, said moveable core occupying a volume which is to be occupied by the second part of the structural insert and a foamed material molded in a subsequent step; injecting vinyl into the mold to form a vinyl skin; removing from the mold and the core the first part of the structural insert and the vinyl skin which together form a partially completed product; connecting the second part of the structural insert to the first part of the structural insert to form the supporting structure; placing the supporting structure and vinyl skin into a foam mold; injecting urethane foam into remaining spaces in the foam mold between the support structure and the vinyl skin and allowing said foam to expand to form a finished product; and removing the finished product from the foam mold.
Claim 2
Independent Claim 228 words
A method of producing a product having a flexible vinyl skin and a structural insert having a first part and a second part that provide a supporting structure for the product which is covered by the vinyl skin and filled with urethane foam, said method comprising: providing an injection mold having an interior mold surface corresponding to the exterior configuration of the finished product; positioning a moveable core and the first part of the structural insert in the mold a sufficient distance from the interior mold surface to define the thickness of the vinyl skin, said moveable core occupying a volume which is to be occupied by the second part of the structural insert and a foamed material molded in a subsequent step; injecting vinyl into the mold to form a vinyl skin; removing from the mold and the core the first part of the structural insert and the vinyl skin which together form a partially completed product; connecting the second part of the structural insert to the first part of the structural insert to form the supporting structure; placing the supporting structure and vinyl skin into a foam mold; injecting urethane foam into remaining spaces in the foam mold between the support structure and the vinyl skin and allowing said foam to expand to form a finished product; and removing the finished product from the foam mold.

References Cited (Backward Citations)

US3123403A Cited
US3949125A Cited
US3703571A Cited
US4134610A Cited
US4165898A Cited
JPS56142019A Cited
JPS60247548A Cited
US4847024A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-03-24 1995-09-23 1996-03-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-03-24 1999-09-23 2000-03-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-03-24 2003-09-23 2004-03-24 $7700.00 Window Closed / Lapsed

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