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US5093548A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming high precision through holes in workpieces with a laser beam

Assignee: Robert Bosch GmbH
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Filing: 1990-10-17
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Granted: 1992-03-03
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Expires: 2010-10-17
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Abstract

Abstract A method of forming a high precision through hole in a workpiece with a laser beam consists in forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and a hole section with a diameter which is bigger than the nominal diameter of the through hole.

Inventors

  • 👤 Robert Schmidt-Hebbel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 07:42
CPC Classifications
F; F02; F02M; F02M61/00; F02M61/16; F02M61/168; B; B23; B23K; B23K26/00; B23K26/02; B23K26/06; B23K26/0604; B23K26/36; B23K26/38; B23K26/382; B23K26/384; B23K26/389; F02M61/18; F02M61/1806

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 154 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole; and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming and increasing including using a laser beam adapted to be subdivided into a plurality of hole-forming rays having at least one of different focal points and generating angles, said plurality of hole-forming rays comprising first and second rays for forming the big diameter hole section and the nominal diameter hole section, respectively, and having a different local and temporal energy level respectively.
Claim 2
Independent Claim 154 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole; and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming and increasing including using a laser beam adapted to be subdivided into a plurality of hole-forming rays having at least one of different focal points and generating angles, said plurality of hole-forming rays comprising first and second rays for forming the big diameter hole section and the nominal diameter hole section, respectively, and having a different local and temporal energy level respectively.
Claim 3
Independent Claim 136 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming including forming a blind bore having the bigger diameter in a portion of the workpiece during a first operational phase, and forming a nominal diameter through hole next to the blind bore in a remaining portion of the workpiece during a second operational phase.
Claim 4
Independent Claim 136 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming including forming a blind bore having the bigger diameter in a portion of the workpiece during a first operational phase, and forming a nominal diameter through hole next to the blind bore in a remaining portion of the workpiece during a second operational phase.
Claim 5
Independent Claim 134 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming including forming a nominal diameter blind bore in a portion of the workpiece during a first operational phase, and forming a bigger diameter through hole next to the blind hole in a remaining portion of the workpiece during a second operational phase.
Claim 6
Independent Claim 134 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming including forming a nominal diameter blind bore in a portion of the workpiece during a first operational phase, and forming a bigger diameter through hole next to the blind hole in a remaining portion of the workpiece during a second operational phase.
Claim 7
Independent Claim 111 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, the nominal diameter of hole section and the bigger diameter hole section being formed from opposite sides of the workpiece, respectively.
Claim 8
Independent Claim 111 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, the nominal diameter of hole section and the bigger diameter hole section being formed from opposite sides of the workpiece, respectively.
Claim 9
Independent Claim 118 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming including using a laser beam adapted to be subdivided into a plurality of hole-forming rays having at least one of different focal points and generating angles.
Claim 10
Independent Claim 118 words
A method of forming a high precision through hole in a workpiece with a laser beam, comprising the step of forming a through hole having a hole section with a diameter equal to a nominal diameter of the through hole, and increasing the precision of said hole section by reducing deviations of said hole section from a nominal diameter caused by a geometry of the laser beam, by forming in the through hole a hole section with a diameter which is bigger than the nominal diameter of the through hole, said forming including using a laser beam adapted to be subdivided into a plurality of hole-forming rays having at least one of different focal points and generating angles.
Claim 11
Dependent Claim 28 words
A method as set forth in claim 5 wherein the nominal diameter hole section and the bigger diameter hole section are formed from one side of the workpiece.

References Cited (Backward Citations)

US3833786A Cited
US4181051A Cited
JPS63154282A Cited
US4932112A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-03-03 1995-09-02 1996-03-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-03-03 1999-09-02 2000-03-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-03-03 2003-09-02 2004-03-03 $7700.00 Window Closed / Lapsed

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