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US5087604A
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Method of manufacturing a superconductor
Assignee: Furukawa Electric Co Ltd
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Filing: 1990-02-28
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Granted: 1992-02-11
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Expires: 2010-02-28
Abstract
Abstract A method of manufacturing a superconductor includes the steps of filling a ceramic superconductor or a material mixture thereof in a metal container, elongating the metal container, slitting the metal container by a predetermined width to partially expose a material inside the metal container, and sintering the material inside the metal container.
Inventors
- 👤 Shoji Shiga
- 👤 Naoki Uno
- 👤 Yasuzo Tanaka
- 👤 Hiroyuki Kikuchi
- 👤 Kaisuke Shiroyama
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-08 02:40
CPC Classifications
H; H10; H10N; H10N60/00; H10N60/01; H10N60/0268; H10N60/0801; C; C04; C04B; C04B35/00; C04B35/01; C04B35/45; C04B35/622; C04B35/62227; C04B35/62231; C04B35/62254; H10N60/0661; H10N60/80; H10N60/85; H10N60/855; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49014
Claims Analysis
Total Claims: 26
Claim 1
Independent Claim
187 words
A method of manufacturing a superconductor, comprising the steps of: filling a ceramic superconductive material into a metal container; elongating the metal container after sealing said ceramic superconductive material therein, thereby forming an elongated mass of said ceramic superconductive material; slitting the elongated metal container with at least two elongated slits in the longitudinal direction of the elongated metal container after said elongating step, said at least two slits each being continuous over the entire length of the elongated metal container and having a predetermined spacing therebetween thereby producing at least one slit section of the filled elongated metal container of given width, thereby separating the at least one slit section of the elongated metal container from a remainder of the elongated metal container, thereby partially exposing the ceramic superconductive material inside the at least one slit section along substantially the entire length thereof, to an outside atmosphere; sintering the ceramic superconductive material inside the at least one slit section of the elongated metal container after said slitting step while reacting the exposed superconductive material with oxygen in said outside atmosphere, thereby forming a sintered elongated mass.
Claim 2
Independent Claim
187 words
A method of manufacturing a superconductor, comprising the steps of: filling a ceramic superconductive material into a metal container; elongating the metal container after sealing said ceramic superconductive material therein, thereby forming an elongated mass of said ceramic superconductive material; slitting the elongated metal container with at least two elongated slits in the longitudinal direction of the elongated metal container after said elongating step, said at least two slits each being continuous over the entire length of the elongated metal container and having a predetermined spacing therebetween thereby producing at least one slit section of the filled elongated metal container of given width, thereby separating the at least one slit section of the elongated metal container from a remainder of the elongated metal container, thereby partially exposing the ceramic superconductive material inside the at least one slit section along substantially the entire length thereof, to an outside atmosphere; sintering the ceramic superconductive material inside the at least one slit section of the elongated metal container after said slitting step while reacting the exposed superconductive material with oxygen in said outside atmosphere, thereby forming a sintered elongated mass.
Claim 3
Dependent Claim
21 words
The method according to claim 1, wherein the metal container comprises a metal block having a plurality of hollow tube portions.
Claim 4
Dependent Claim
31 words
The method according to claim 2, further comprising the steps of filling a plurality of said elongated masses in a further metal container, and working the resulting mass into a wire.
Claim 5
Dependent Claim
50 words
The method according to claim 1, wherein the step of elongating the metal container comprises the step of rolling the metal container, thereby obtaining a wide metal strip, and the step of slitting the metal container comprises the step of forming more than two slits in the wide metal strip.
Claim 6
Dependent Claim
16 words
The method according to claim 1, comprising using a crystalline material as the ceramic superconductive material.
Claim 7
Dependent Claim
14 words
The method according to claim 5, wherein the crystalline material is a polycrystalline material.
Claim 8
Dependent Claim
14 words
A method according to claim 5, wherein the crystalline material is a monocrystalline material.
Claim 9
Dependent Claim
76 words
The method according to claim 1, further comprising the steps of: heating the metal container to at least a temperature not less than a melting point of the superconductive material after the superconductive material is filled in the metal container, thereby melting said superconductive material inside the metal container; and then cooling and solidifying the molten superconductive material inside the metal container while giving a temperature gradient in an elongation direction prior to said slitting step.
Claim 10
Dependent Claim
24 words
The method according to claim 8, comprising performing the step of solidifying the molten superconductive material during the step of elongating the metal container.
Claim 11
Dependent Claim
24 words
The method according to claim 8, comprising performing the step of solidifying the molten superconductive material after the step of elongating the metal container.
Claim 12
Dependent Claim
50 words
The method according to claim 1, wherein the step of elongating the metal container comprises the step of elongating the metal container at least partially at a high temperature falling within a range of a melting point of the superconductive material and a temperature lower than that by 300° C.
Claim 13
Dependent Claim
31 words
The method according to claim 1, further comprising the steps of filling a plurality of said elongated masses in a further metal container, and working the resulting mass into a wire.
Claim 14
Independent Claim
188 words
A method of manufacturing a superconductor, comprising the steps of: filling a material mixture of a ceramic superconductive material into a metal container; elongating the metal container after sealing said material mixture therein, thereby forming an elongated mass of said material mixture; slitting the elongated metal container with at least two elongated slits in the longitudinal direction of the elongated metal container after said elongating step, said at least two silts each being continuous over the entire length of the elongated metal container and having a predetermined spacing therebetween, thereby producing at least one slit section of the filled elongated metal container of given width, thereby separating the at least one slit section of the elongated metal container from a remainder of the elongated metal container, thereby partially exposing the material mixture inside the at least one slit section along substantially the entire length thereof, to an outside atmosphere; and sintering the material mixture inside the at least one slit section of the elongated metal container after said slitting step while reacting the exposed material mixture with oxygen in said outside atmosphere, thereby forming a sintered elongated mass.
Claim 15
Independent Claim
188 words
A method of manufacturing a superconductor, comprising the steps of: filling a material mixture of a ceramic superconductive material into a metal container; elongating the metal container after sealing said material mixture therein, thereby forming an elongated mass of said material mixture; slitting the elongated metal container with at least two elongated slits in the longitudinal direction of the elongated metal container after said elongating step, said at least two silts each being continuous over the entire length of the elongated metal container and having a predetermined spacing therebetween, thereby producing at least one slit section of the filled elongated metal container of given width, thereby separating the at least one slit section of the elongated metal container from a remainder of the elongated metal container, thereby partially exposing the material mixture inside the at least one slit section along substantially the entire length thereof, to an outside atmosphere; and sintering the material mixture inside the at least one slit section of the elongated metal container after said slitting step while reacting the exposed material mixture with oxygen in said outside atmosphere, thereby forming a sintered elongated mass.
Claim 16
Dependent Claim
22 words
The method according to claim 13, including forming the metal container as a metal block having a plurality of hollow tube portions.
Claim 17
Dependent Claim
31 words
The method according to claim 14, further comprising the steps of filling a plurality of said elongated masses in a further metal container, and working the resulting mass into a metal.
Claim 18
Dependent Claim
50 words
The method according to claim 13, wherein the step of elongating the metal container comprises the step of rolling the metal container, thereby obtaining a wide metal strip, and the step of slitting the metal container comprises the step of forming more than two slits in the wide metal strip.
Claim 19
Dependent Claim
17 words
The method according to claim 13, comprising using a crystalline material as part of the material mixture.
Claim 20
Dependent Claim
14 words
The method according to claim 17, wherein the crystalline material is a polycrystalline material.
Claim 21
Dependent Claim
14 words
The method according to claim 17, wherein the crystalline material is a monocrystalline material.
Claim 22
Dependent Claim
76 words
The method according to claim 13, further comprising the steps of: heating the metal container to at least a temperature not less than a melting point of the material mixture after the mixture is filled in the metal container, thereby melting the material mixture inside the metal container; and then cooling and solidifying the molten material mixture inside the metal container while a temperature gradient is given in an elongation direction prior to said slitting step.
Claim 23
Dependent Claim
23 words
The method according to claim 20, comprising performing the step of solidifying the material mixture during the step of elongating the metal container.
Claim 24
Dependent Claim
23 words
The method according to claim 20, comprising performing the step of solidifying the material mixture after the step of elongating the metal container.
Claim 25
Dependent Claim
50 words
The method according to claim 13, wherein the step of elongating the metal container comprises the step of elongating the metal container at least partially at a high temperature falling within a range of a melting point of the material mixture and a temperature lower than that by 300° C.
Claim 26
Dependent Claim
31 words
The method according to claim 13, further comprising the steps of filling a plurality of said elongated masses in a further metal container, and working the resulting mass into a wire.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1995-02-10 | 1995-08-12 | 1996-02-11 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1999-02-10 | 1999-08-12 | 2000-02-11 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2003-02-10 | 2003-08-12 | 2004-02-11 | $7700.00 | Window Closed / Lapsed |