US5057296A
Expired / Lapsed
US
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Method for synthesizing mesoporous crystalline material
Assignee: ExxonMobil Oil Corp
•
Filing: 1990-12-10
•
Granted: 1991-10-15
•
Expires: 2010-12-10
Abstract
Abstract This invention relates to an improved method for synthesizing a new synthetic composition of ultra-large pore crystalline material which can be used as a sorbent or catalyst component for conversion of organic and inorganic compounds. The crystalline material product of this method exhibits unusually large sorption capacity demonstrated by its benzene adsorption capacity of greater than about 15 grams benzene/100 grams at 50 torr and 25 DEG C., and an arrangement of uniformly sized pores with a maximum perpendicular cross section of at least about 13 Angstrom units.
Inventors
- 👤 Jeffrey S. Beck
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-28 05:12
CPC Classifications
C; C10; C10G; C10G47/00; C10G47/02; C10G47/10; C10G47/12; C10G47/16; B; B01; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; B01D53/8621; B01D53/8625; B01D53/8628; B01J; B01J20/00; B01J20/02; B01J20/04; B01J20/041; B01J20/06; B01J20/08; B01J20/10; B01J20/103; B01J20/12; B01J20/16; B01J20/18; B01J29/00; B01J29/04; B01J29/041; B01J29/82; C01; C01B; C01B37/00; C01B37/02; C01B37/06; C01B37/08; C01B39/00; C10G11/00; C10G11/02; C10G11/04; C10G11/05; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/32; B01J2229/34; B01J2229/42
Claims Analysis
Total Claims: 45
Claim 1
Independent Claim
353 words
A method for synthesizing a composition of matter comprising an inorganic, non-layered, porous crystalline phase material having, after calcination, an arrangement of uniformly-sized pores having diameters of at least about 13 Angstrom Units, exhibiting an X-ray diffraction pattern with at least one peak at a position greater than about 18 Angstrom Units d-spacing and exhibiting a benzene adsorption capacity of greater than about 15 grams benzene per 100 grams at 50 torr and 25° C., which comprises (i) preparing a reaction mixture capable of forming said composition, said mixture comprising one or a combination of oxides selected from the group consisting of divalent element, trivalent element, tetravalent element and pentavalent element, organic directing agent and solvent or solvent mixture, said organic directing agent comprising an ion of the formula R 1 R 2 R 3 R 4 Q 30 , wherein Q is nitrogen or phosphorus and wherein at least one of R 1 , R 2 , R 3 and R 4 is selected from the group consisting of aryl of from 6 to about 36 carbon atoms, alkyl of from 6 to about 36 carbon atoms and combinations thereof, the remainder of R 1 , R 2 , R 3 and R 4 being selected from the group consisting of hydrogen, alkyl of from 1 to 5 carbon atoms and combinations thereof, (ii) maintaining said mixture under sufficient conditions of pH, temperature and time for formation of said composition of matter and (iii) recovering said composition of matter, wherein added to said reaction mixture is an auxiliary organic selected from the group consisting of (1) aromatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (2) cyclic aliphatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (3) polycyclic aliphatic hydrocarbons and amines of from 6 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (4) straight and branched aliphatic hydrocarbons and amines of from 3 to 16 carbons and halogen-substituted derivatives thereof, and (5) combinations thereof.
Claim 2
Independent Claim
353 words
A method for synthesizing a composition of matter comprising an inorganic, non-layered, porous crystalline phase material having, after calcination, an arrangement of uniformly-sized pores having diameters of at least about 13 Angstrom Units, exhibiting an X-ray diffraction pattern with at least one peak at a position greater than about 18 Angstrom Units d-spacing and exhibiting a benzene adsorption capacity of greater than about 15 grams benzene per 100 grams at 50 torr and 25° C., which comprises (i) preparing a reaction mixture capable of forming said composition, said mixture comprising one or a combination of oxides selected from the group consisting of divalent element, trivalent element, tetravalent element and pentavalent element, organic directing agent and solvent or solvent mixture, said organic directing agent comprising an ion of the formula R 1 R 2 R 3 R 4 Q 30 , wherein Q is nitrogen or phosphorus and wherein at least one of R 1 , R 2 , R 3 and R 4 is selected from the group consisting of aryl of from 6 to about 36 carbon atoms, alkyl of from 6 to about 36 carbon atoms and combinations thereof, the remainder of R 1 , R 2 , R 3 and R 4 being selected from the group consisting of hydrogen, alkyl of from 1 to 5 carbon atoms and combinations thereof, (ii) maintaining said mixture under sufficient conditions of pH, temperature and time for formation of said composition of matter and (iii) recovering said composition of matter, wherein added to said reaction mixture is an auxiliary organic selected from the group consisting of (1) aromatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (2) cyclic aliphatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (3) polycyclic aliphatic hydrocarbons and amines of from 6 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (4) straight and branched aliphatic hydrocarbons and amines of from 3 to 16 carbons and halogen-substituted derivatives thereof, and (5) combinations thereof.
Claim 3
Dependent Claim
32 words
The method of claim 1 wherein said auxiliary organic is present in said reaction mixture such that the mole ratio of auxiliary organic/tetravalent element oxide is from about 0.05 to about 20.
Claim 4
Dependent Claim
45 words
The method of claim 1 wherein said auxiliary organic is selected from the group consisting of an aromatic hydrocarbon of 6 to 20 carbons; a cyclic aliphatic hydrocarbon of 5 to 20 carbons; a polycyclic aliphatic hydrocarbon of 6 to 20 carbons; and combinations thereof.
Claim 5
Dependent Claim
46 words
The method of claim 1 wherein said auxiliary organic is selected from the group consisting of a straight chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms, branched chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms and combinations thereof.
Claim 6
Dependent Claim
34 words
The method of claim 3 wherein said auxiliary organic is selected from the group consisting of benzene, alkyl-substituted benzene, alkyl-substituted adamantane and combinations thereof, alkyl being of from 1 to about 14 carbon atoms.
Claim 7
Dependent Claim
23 words
The method of claim 5 wherein said auxiliary organic is selected from the group consisting of p-xylene, trimethylbenzene, triethylbenzene, dimethyladamantane and combinations thereof.
Claim 8
Dependent Claim
27 words
The method of claim 1 wherein said auxiliary organic is selected from the group consisting of pentane, hexane, heptane, octane, nonane, decane, dodecane, dihalooctane and combinations thereof.
Claim 9
Dependent Claim
32 words
The method of claim 3 wherein said auxiliary organic is present in said reaction mixture such that the mole ratio of auxiliary organic/tetravalent element oxide is from about 0.1 to about 10.
Claim 10
Dependent Claim
32 words
The method of claim 4 wherein said auxiliary organic is present in said reaction mixture such that the mole ratio of auxiliary organic/tetravalent element oxide is from about 0.1 to about 10.
Claim 11
Dependent Claim
179 words
The method of claim 1 wherein said reaction mixture has a composition, in terms of mole ratios, within the following ranges: ______________________________________
X.sub.2 O.sub.3 /YO.sub.2
0 to 0.5
Al.sub.2 O.sub.3 /SiO.sub.2
0 to 0.01
X.sub.2 O.sub.3 /(YO.sub.2 + Z.sub.2 O.sub.5)
0.1 to 100
X.sub.2 O.sub.3 /(YO.sub.2 + W'O + Z.sub.2 O.sub.5)
0.1 to 100
Solvent/ 1 to 1500
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
OH.sup.- /YO.sub.2 0 to 10
(M.sub.2/e O + R.sub.2/f O)/
0.01 to 20
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
M.sub.2/e O/ 0 to 10
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
R.sub.2/f O/ 0.01 to 2.0
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
Auxiliary Organic/YO.sub.2
0.05 to 20
Auxiliary Organic/R.sub.2/f O
0.02 to 100
______________________________________ wherein M is said alkali or alkaline earth metal cation, W' is said divalent element, X is said trivalent element, Y is said tetravalent element, Z is said pentavalent element, R is said organic directing agent, and e and f are the weighted average valences of M and R, respectively.
Claim 12
Dependent Claim
44 words
The method of claim 10 wherein said auxiliary organic is selected from the group consisting of an aromatic hydrocarbon of 6 to 20 carbons; a cyclic aliphatic hydrocarbon of 5 to 20 carbons; a polycyclic aliphatic of 6 to 20 carbons; and combinations thereof.
Claim 13
Dependent Claim
46 words
The method of claim 10 wherein said auxiliary organic is selected from the group consisting of a straight chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms, branched chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms and combinations thereof.
Claim 14
Dependent Claim
23 words
The method of claim 10 wherein R is selected from the group consisting of cetyltrimethylammonium, octadecyltrimethylammonium, benzyltrimethylammonium, cetylpryidinium, myristyltrimethylammonium, decyltrimethylammonium, dodecyltrimethylammonium and dimethyldidodecylammonium.
Claim 15
Dependent Claim
323 words
The method of claim 1 wherein said reaction mixture has a composition, in terms of mole ratios, within the following ranges: ______________________________________
X.sub.2 O.sub.3 /YO.sub.2
0 to 0.5
X.sub.2 O.sub.3 /(YO.sub.2 + Z.sub.2 O.sub.5)
0.1 to 100
X.sub.2 O.sub.3 /(YO.sub.2 + W'O + Z.sub.2 O.sub.5)
0.1 to 100
Solvent/ 1 to 1500
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
OH.sup.- /YO.sub.2 0 to 10
(M.sub.2/e O + R.sub.2/f O)/
0.01 to 20
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
M.sub.2/e O/ 0 to 10
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
R.sub.2/f O/ 0.01 to 2.0
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
Auxiliary Organic/YO.sub.2
0.05 to 20
Auxiliary Organic/R.sub.2/f O
0.02 to 100
______________________________________ wherein M is said alkali or alkaline earth metal cation, W' is said divalent element, X is said trivalent element, Y is said tetravalent element, Z is said pentavalent element, R comprises a mixture of component (a) an ion of the formula R 1 R 2 R 3 R 4 Q + , wherein Q is nitrogen or phosphorus and wherein at least one of R 1 , R 2 , R 3 and R 4 is selected from the group consisting of aryl of from 6 to about 36 carbon atoms, alkyl of from 6 to about 36 carbon atoms and combinations thereof, the remainder of R 1 , R 2 , R 3 and R 4 being selected from the group consisting of hydrogen, alkyl of from 1 to 5 carbon atoms and combinations thereof, and component (b) an additional ion of the formula R 1 R 2 R 3 R 4 Q + wherein R 1 , R 2 , R 3 and R 4 are selected from the group consisting of hydrogen, alkyl of 1 to 5 carbon atoms and combinations thereof, and wherein e and f are weighted average valences of M and R, respectively.
Claim 16
Dependent Claim
44 words
The method of claim 14 wherein said auxiliary organic is selected from the group consisting of an aromatic hydrocarbon of 6 to 20 carbons; a cyclic aliphatic hydrocarbon of 5 to 20 carbons; a polycyclic aliphatic of 6 to 20 carbons; and combinations thereof.
Claim 17
Dependent Claim
46 words
The method of claim 14 wherein said auxiliary organic is selected from the group consisting of a straight chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms, branched chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms and combinations thereof.
Claim 18
Dependent Claim
23 words
The method of claim 14 wherein R is selected from the group consisting of cetyltrimethylammonium, octadecyltrimethylammonium, benzyltrimethylammonium, cetylpryidinium, myristyltrimethylammonium, decyltrimethylammonium, dodecyltrimethylammonium and dimethyldidodecylammonium.
Claim 19
Dependent Claim
108 words
The method of claim 1 wherein said reaction mixture has a composition, in terms of mole ratios, within the following ranges: ______________________________________
Al.sub.2 O.sub.3 /SiO.sub.2
0 to 0.1
Solvent/SiO.sub.2 1 to 1500
OH.sup.- /SiO.sub.2
0 to 10
(M.sub.2/e O + R.sub.2/f O)/
0.01 to 20
(SiO.sub.2 + Al.sub.2 O.sub.3)
M.sub.2/e O/ 0 to 5
(SiO.sub.2 + Al.sub.2 O.sub.3)
R.sub.2/f O/ 0.01 to 2
(SiO.sub.2 + Al.sub.2 O.sub.3)
Auxiliary Organic/SiO.sub.2
0.05 to 20
Auxiliary Organic/R.sub.2/f O
0.02 to 100
______________________________________ wherein M is said alkali or alkaline earth metal cation, R is said organic direction agent, e and f are the weighted average valences of M and R, respectively.
Claim 20
Dependent Claim
44 words
The method of claim 18 wherein said auxiliary organic is selected from the group consisting of an aromatic hydrocarbon of 6 to 20 carbons; a cyclic aliphatic hydrocarbon of 5 to 20 carbons; a polycyclic aliphatic of 6 to 20 carbons; and combinations thereof.
Claim 21
Dependent Claim
46 words
The method of claim 18 wherein said auxiliary organic is selected from the group consisting of a straight chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms, branched chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms and combinations thereof.
Claim 22
Dependent Claim
23 words
The method of claim 18 wherein R is selected from the group consisting of cetyltrimethylammonium, octadecyltrimethylammonium, benzyltrimethylammonium, cetylpryidinium, myristyltrimethylammonium, decyltrimethylammonium, dodecyltrimethylammonium and dimethyldidodecylammonium.
Claim 23
Dependent Claim
17 words
The method of claim 18 wherein said source of an oxide of silicon comprises an organic silicate.
Claim 24
Dependent Claim
14 words
The method of claim 22 wherein said organic silicate comprises a quaternary ammonium silicate.
Claim 25
Dependent Claim
11 words
The method of claim 22 wherein said organic silicate comprises tetraethylorthosilicate.
Claim 26
Dependent Claim
49 words
The method of claim 1 wherein said crystalline phase has, after calcination, a hexagonal arrangement of uniformly-sized pores having diameters of at least about 13 Angstrom Units and exhibits a hexagonal electron diffraction pattern than can be indexed with a d 100 value greater than about 18 Angstrom Units.
Claim 27
Dependent Claim
32 words
The method of claim 25 wherein said auxiliary organic is present in said reaction mixture such that the mole ratio of auxiliary organic/tetravalent element oxide is from about 0.05 to about 20.
Claim 28
Dependent Claim
44 words
The method of claim 25 wherein said auxiliary organic is selected from the group consisting of an aromatic hydrocarbon of 6 to 20 carbons; a cyclic aliphatic hydrocarbon of 5 to 20 carbons; a polycyclic aliphatic of 6 to 20 carbons; and combinations thereof.
Claim 29
Dependent Claim
45 words
The method of claim 25 wherein said auxiliary organic is selected from the group consisting of a straight chain aliphatic hydrocarbon of about 3 to about 16 carbon atoms, branched chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms and combinations thereof.
Claim 30
Dependent Claim
34 words
The method of claim 25 wherein said auxiliary organic is selected from the group consisting of benzene, alkyl-substituted benzene, alkyl-substituted adamantane and combinations thereof, alkyl being of from 1 to about 14 carbon atoms.
Claim 31
Dependent Claim
23 words
The method of claim 25 wherein said auxiliary organic is selected from the group consisting of p-xylene, trimethylbenzene, triethylbenzene, dimethyladamantane and combinations thereof.
Claim 32
Dependent Claim
28 words
The method of claim 25 wherein said auxiliary organic is selected from the group consisting of pentane, hexane, heptane, octane, nonane, decane, dodecane, octadecane, dihalooctane and combinations thereof.
Claim 33
Dependent Claim
32 words
The method of claim 27 wherein said auxiliary organic is present in said reaction mixture such that the mole ratio of auxiliary organic/tetravalent element oxide is from about 0.05 to about 20.
Claim 34
Dependent Claim
32 words
The method of claim 28 wherein said auxiliary organic is present in said reaction mixture such that the mole ratio of auxiliary organic/tetravalent element oxide is from about 0.05 to about 20.
Claim 35
Dependent Claim
179 words
The method of claim 25 wherein said reaction mixture has a composition, in terms of mole ratios, within the following ranges: ______________________________________
X.sub.2 O.sub.3 /YO.sub.2
0 to 0.5
Al.sub.2 O.sub.3 /SiO.sub.2
0 to 0.01
X.sub.2 O.sub.3 /(YO.sub.2 + Z.sub.2 O.sub.5)
0.1 to 100
X.sub.2 O.sub.3 /(YO.sub.2 + W'O + Z.sub.2 O.sub.5)
0.1 to 100
Solvent/ 1 to 1500
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
OH.sup.- /YO.sub.2 0 to 10
(M.sub.2/e O + R.sub.2/f O)/
0.01 to 20
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
M.sub.2/e O/ 0 to 10
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
R.sub.2/f O/ 0.01 to 2.0
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
Auxiliary Organic/YO.sub.2
0.05 to 20
Auxiliary Organic/R.sub.2/f O
0.02 to 100
______________________________________ wherein M is said alkali or alkaline earth metal cation, W' is said divalent element, X is said trivalent element, Y is said tetravalent element, Z is said pentavalent element, R is said organic directing agent, and e and f are the weighted average valences of M and R, respectively.
Claim 36
Dependent Claim
323 words
The method of claim 25 wherein said reaction mixture has a composition, in terms of mole ratios, within the following ranges: ______________________________________
X.sub.2 O.sub.3 /YO.sub.2
0 to 0.5
X.sub.2 O.sub.3 /(YO.sub.2 + Z.sub.2 O.sub.5)
0.1 to 100
X.sub.2 O.sub.3 /(YO.sub.2 + W'O + Z.sub.2 O.sub.5)
0.1 to 100
Solvent/ 1 to 1500
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
OH.sup.- /YO.sub.2 0 to 10
(M.sub.2/e O + R.sub.2/f O)/
0.01 to 20
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
M.sub.2/e O/ 0 to 10
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
R.sub.2/f O/ 0.01 to 2.0
(YO.sub.2 + W'O + Z.sub.2 O.sub.5 + X.sub.2 O.sub.3)
Auxiliary Organic/YO.sub.2
0.05 to 20
Auxiliary Organic/R.sub.2/f O
0.02 to 100
______________________________________ wherein M is said alkali or alkaline earth metal cation, W' is said divalent element, X is said trivalent element, Y is said tetravalent element, Z is said pentavalent element, R comprises a mixture of component (a) an ion of the formula R 1 R 2 R 3 R 4 Q + , wherein Q is nitrogen or phosphorus and wherein at least one of R 1 , R 2 , R 3 and R 4 is selected from the group consisting of aryl of from 6 to about 36 carbon atoms, alkyl of from 6 to about 36 carbon atoms and combinations thereof, the remainder of R 1 , R 2 , R 3 and R 4 being selected from the group consisting of hydrogen, alkyl of from 1 to 5 carbon atoms and combinations thereof, and component (b) an additional ion of the formula R 1 R 2 R 3 R 4 Q + wherein R 1 , R 2 , R 3 and R 4 are selected from the group consisting of hydrogen, alkyl of 1 to 5 carbon atoms and combinations thereof, and wherein e and f are weighted average valences of M and R, respectively.
Claim 37
Dependent Claim
108 words
The method of claim 25 wherein said reaction mixture has a composition, in terms of mole ratios, within the following ranges: ______________________________________
Al.sub.2 O.sub.3 /SiO.sub.2
0 to 0.1
Solvent/SiO.sub.2 1 to 1500
OH.sup.- /SiO.sub.2
0 to 10
(M.sub.2/e O + R.sub.2/f O)/
0.01 to 20
(SiO.sub.2 + Al.sub.2 O.sub.3)
M.sub.2/e O/ 0 to 5
(SiO.sub.2 + Al.sub.2 O.sub.3)
R.sub.2/f O/ 0.01 to 2
(SiO.sub.2 + Al.sub.2 O.sub.3)
Auxiliary Organic/SiO.sub.2
0.05 to 20
Auxiliary Organic/R.sub.2/f O
0.02 to 100
______________________________________ wherein M is said alkali or alkaline earth metal cation, R is said organic directing agent, e and f are the weighted average valences of M and R, respectively.
Claim 38
Independent Claim
369 words
A method for synthesizing a composition of matter comprising an inorganic, non-layered, porous crystalline phase material having, after calcination, an arrangement of uniformly-sized pores having diameters of at least about 13 Angstrom Units, exhibiting an X-ray diffraction pattern with at least two peaks at positions greater than about 10 Angstrom Units d-spacing, at least one of which is at a position greater than about 18 Angstrom Units d-spacing, and no peaks at positions less than about 10 Angstrom Units d-spacing with relative intensity greater than about 20% of the strongest peak, which comprises (i) preparing a reaction mixture capable of forming said composition, said mixture comprising one or a combination of oxides selected from the group consisting of divalent element, trivalent element, tetravalent element and pentavalent element, organic directing agent and solvent or solvent mixture, said organic directing agent comprising an ion of the formula R 1 R 2 R 3 R 4 Q 30 , wherein Q is nitrogen or phosphorus and wherein at least one of R 1 , R 2 , R 3 and R 4 is selected from the group consisting of aryl of from 6 to about 36 carbon atoms, alkyl of from 6 to about 36 carbon atoms and combinations thereof, the remainder of R 1 , R 2 , R 3 and R 4 being selected from the group consisting of hydrogen, alkyl of from 1 to 5 carbon atoms and combinations thereof, (ii) maintaining said mixture under sufficient conditions of pH, temperature and time for formation of said composition of matter and (iii) recovering said composition of matter, wherein added to said reaction mixture is an auxiliary organic selected from the group consisting of (1) aromatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (2) cyclic aliphatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (3) polycyclic aliphatic hydrocarbons and amines of from 6 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (4) straight and branched aliphatic hydrocarbons and amines of from 3 to 16 carbons and halogen-substituted derivatives thereof, and (5) combinations thereof.
Claim 39
Independent Claim
369 words
A method for synthesizing a composition of matter comprising an inorganic, non-layered, porous crystalline phase material having, after calcination, an arrangement of uniformly-sized pores having diameters of at least about 13 Angstrom Units, exhibiting an X-ray diffraction pattern with at least two peaks at positions greater than about 10 Angstrom Units d-spacing, at least one of which is at a position greater than about 18 Angstrom Units d-spacing, and no peaks at positions less than about 10 Angstrom Units d-spacing with relative intensity greater than about 20% of the strongest peak, which comprises (i) preparing a reaction mixture capable of forming said composition, said mixture comprising one or a combination of oxides selected from the group consisting of divalent element, trivalent element, tetravalent element and pentavalent element, organic directing agent and solvent or solvent mixture, said organic directing agent comprising an ion of the formula R 1 R 2 R 3 R 4 Q 30 , wherein Q is nitrogen or phosphorus and wherein at least one of R 1 , R 2 , R 3 and R 4 is selected from the group consisting of aryl of from 6 to about 36 carbon atoms, alkyl of from 6 to about 36 carbon atoms and combinations thereof, the remainder of R 1 , R 2 , R 3 and R 4 being selected from the group consisting of hydrogen, alkyl of from 1 to 5 carbon atoms and combinations thereof, (ii) maintaining said mixture under sufficient conditions of pH, temperature and time for formation of said composition of matter and (iii) recovering said composition of matter, wherein added to said reaction mixture is an auxiliary organic selected from the group consisting of (1) aromatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (2) cyclic aliphatic hydrocarbons and amines of from 5 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (3) polycyclic aliphatic hydrocarbons and amines of from 6 to 20 carbons and halogen- and C 1 -C 14 alkyl-substituted derivatives thereof, (4) straight and branched aliphatic hydrocarbons and amines of from 3 to 16 carbons and halogen-substituted derivatives thereof, and (5) combinations thereof.
Claim 40
Dependent Claim
49 words
The method of claim 37 wherein said crystalline phase has, after calcination, a hexagonal arrangement of uniformly-sized pores having diameters of at least about 13 Angstrom Units and exhibits a hexagonal electron diffraction pattern than can be indexed with a d 100 value greater than about 18 Angstroms Units.
Claim 41
Dependent Claim
32 words
The method of claim 38 wherein said auxiliary organic is present in said reaction mixture such that the mole ratio of auxiliary organic/tetravalent element oxide is from about 0.05 to about 20.
Claim 42
Dependent Claim
44 words
The method of claim 38 wherein said auxiliary organic is selected form the group consisting of an aromatic hydrocarbon of 6 to 20 carbons; a cyclic aliphatic hydrocarbon of 5 to 20 carbons; a polycyclic aliphatic of 6 to 20 carbons; and combinations, thereof.
Claim 43
Dependent Claim
46 words
The method of claim 38 wherein said auxiliary organic is selected from the group consisting of a straight chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms, branched chain aliphatic hydrocarbon of from about 3 to about 16 carbon atoms and combinations thereof.
Claim 44
Dependent Claim
34 words
The method of claim 38 wherein said auxiliary organic is selected from the group consisting of benzene, alkyl-substituted benzene, alkyl-substituted adamantane and combinations thereof, alkyl being of from 1 to about 14 carbon atoms.
Claim 45
Dependent Claim
23 words
The method of claim 38 wherein said auxiliary organic is selected from the group consisting of p-xylene, trimethylbenzene, triethylbenzene, dimethyladamantane and combinations thereof.
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