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US4248739A Expired / Lapsed US ⏱️ 0.0 years remaining

Stabilized pillared interlayered clays

Assignee: WR Grace and Co Conn
•
Filing: 1979-09-04
•
Granted: 1981-02-03
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Expires: 1999-09-04
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Abstract

Abstract Stable pillared interlayered clays are prepared by reacting smectite clays with high molecular weight cationic metal complexes of metals such as aluminum and zirconium. The high molecular weight complexes are prepared by hydrolysis of copolymerization of a metal complex such as aluminum chlorohydrol. The pillared, interlayered clays possess a high degree of thermal and hydrothermal stability and may be used in the preparation of catalysts and sorbents.

Inventors

  • 👤 David E. W. Vaughan
  • 👤 Roger J. Lussier
  • 👤 John S. Magee, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 17:03
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/049; B01J20/00; B01J20/02; B01J20/10; B01J20/16; B01J21/00; B01J21/16

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 83 words
In a method for preparing a pillared interlayered smectite clay product wherein a smectite clay is reacted with a mixture of a polymeric cationic hydroxy metal complex and water to obtain a pillared, interlayered smectite having greater than 50 percent of its surface area in pores of less than 30 A° in diameter after dehydration, the improvement comprising reacting said smectite with a high molecular weight cationic hydroxy metal complex and copolymers thereof having a molecular weight of from about 2000 to 20,000.
Claim 2
Dependent Claim 83 words
In a method for preparing a pillared interlayered smectite clay product wherein a smectite clay is reacted with a mixture of a polymeric cationic hydroxy metal complex and water to obtain a pillared, interlayered smectite having greater than 50 percent of its surface area in pores of less than 30 A° in diameter after dehydration, the improvement comprising reacting said smectite with a high molecular weight cationic hydroxy metal complex and copolymers thereof having a molecular weight of from about 2000 to 20,000.
Claim 3
Dependent Claim 47 words
The method of claim 1 wherein said high molecular weight complex is obtained by heating a polymeric cationic hydroxy metal complex having an initial molecular weight of from about 600 to 1200 at a temperature of from about 50° to 100° C. for 0.1 to 24 hours.
Claim 4
Dependent Claim 47 words
The method of claim 1 wherein said high molecular weight complex is obtained by reacting a polymeric cationic hydroxy zirconium complex having an initial molecular weight of from about 600 to 1200 at a pH of from about 0.5 to 2.0 for about 0.1 to 24 hours.
Claim 5
Dependent Claim 47 words
The method of claim 1 wherein said high molecular weight complex is obtained by reacting a polymeric cationic hydroxy aluminum complex having an initial molecular weight of from about 600 to 1200 at a pH of from about 3.5 to 6 for about 0.1 to 24 hours.
Claim 6
Independent Claim 33 words
The method of claims 3 or 4 wherein said reaction is conducted in the presence of a base selected from the group consisting of ammonium and alkali metal hydroxides and carbonates and magnesium.
Claim 7
Dependent Claim 34 words
The method of claim 1 wherein said high molecular weight complex is obtained by copolymerizing a polymeric cationic hydroxy metal complex with a copolymerizing reactant selected from the group consisting of silicate and borate.
Claim 8
Dependent Claim 23 words
The method of claim 6 wherein from about 0.05 to 1.0 mols of copolymerizing reactant are reacted with each mol of metal complex.
Claim 9
Dependent Claim 25 words
The methods of claims 2 or 6 wherein said polymeric cationic hydroxy metal complex is selected from the group consisting of aluminum and zirconium complexes.
Claim 10
Dependent Claim 12 words
An interlayered smectite clay product prepared by the method of claim 1.
Claim 11
Dependent Claim 10 words
A hydrocarbon conversion catalyst comprising the product of claim 8.
Claim 12
Dependent Claim 9 words
A selective sorbent comprising the product of claim 8.

References Cited (Backward Citations)

US4060480A Cited
US3887454A Cited
US3884835A Cited
US3909861A Cited
US4024171A Cited
US4176090A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-02-03 1984-08-04 1985-02-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-02-03 1988-08-04 1989-02-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-02-03 1992-08-04 1993-02-03 $7700.00 Window Closed / Lapsed

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