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US5052906A Expired / Lapsed US ⏱️ 0.0 years remaining

Plastic transfer molding apparatus for the production of fiber reinforced plastic structures

Assignee: TPI Technology Inc
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Filing: 1989-12-21
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Granted: 1991-10-01
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Expires: 2009-12-21
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Abstract

Abstract Apparatus for the production of high strength fiber reinforced plastic structures via an improved vacuum assisted technique. A fluid impervious outer sheet is marginally sealed upon a mold to provide an enclosure, or chamber, in which a fiber lay up can be placed. The fluid impervious outer sheet is provided with a vacuum outlet, and the mold is provided with a resin inlet. Primary distribution media are provided one located on one side of the fiber lay up and the other on the opposite side of the fiber lay up. Each is of character which facilitates on application of a vacuum the ready, continuous flow of resin via the resin inlet into the chamber to the marginal edges of said resin distribution medium and flow through of the resin through the fiber lay up.

Inventors

  • 👤 William H. Seemann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 06:43
CPC Classifications
B; B29; B29C; B29C43/00; B29C43/02; B29C43/20; B29C43/203; B29C43/32; B29C43/56; B29C70/00; B29C70/04; B29C70/28; B29C70/40; B29C70/42; B29C70/44; B29C70/443; B29C70/54; B29C70/546; B29C70/547; B32; B32B; B32B7/00; B32B7/04; B63; B63B; B63B5/00; B63B5/24; B29C43/10; B29C43/12; B29L; B29L2031/00; B29L2031/30; B29L2031/3067; B29L2031/307

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 277 words
In apparatus wherein is included a fluid impervious outer sheet, a mold surface upon which can be supported a lay up of one or more layers of a fiberous material, and over which can be placed said fluid impervious outer sheet and its edges marginally sealed upon said mold surface to form a chamber, a resin inlet for introducing resin into said chamber for contact with said lay up of fibrous material, a vacuum outlet for drawing a vacuum upon said chamber, the improved combination which further includes a pair of primary resin distribution media, one located upon the mold surface beneath the lower face of said lay up and the other atop the lay up between said lay up and said fluid impervious outer sheet; a primary distribution medium being constituted of spaced-apart lines running crisscross one with another, and an open array of separated raised segments on the surface of said structure which act as vertical pillars to prop apart the lower face of said lay up and the mold surface, and the upper face of said lay up and the impervious outer sheet, to simultaneously maintain a network of connecting upwardly faced vertical openings and connecting lateral passageways through which resin can flow freely through the first said primary resin distribution medium from the point of resin introduction to the marginal edges of said first resin distribution medium over the entire area adjacent thereto and through the lay up and thence from the downstream face of the lay up through the second said primary distribution medium when vacuum is applied upon said chamber and said impervious outer sheet is collapsed upon the mold surface.
Claim 2
Dependent Claim 277 words
In apparatus wherein is included a fluid impervious outer sheet, a mold surface upon which can be supported a lay up of one or more layers of a fiberous material, and over which can be placed said fluid impervious outer sheet and its edges marginally sealed upon said mold surface to form a chamber, a resin inlet for introducing resin into said chamber for contact with said lay up of fibrous material, a vacuum outlet for drawing a vacuum upon said chamber, the improved combination which further includes a pair of primary resin distribution media, one located upon the mold surface beneath the lower face of said lay up and the other atop the lay up between said lay up and said fluid impervious outer sheet; a primary distribution medium being constituted of spaced-apart lines running crisscross one with another, and an open array of separated raised segments on the surface of said structure which act as vertical pillars to prop apart the lower face of said lay up and the mold surface, and the upper face of said lay up and the impervious outer sheet, to simultaneously maintain a network of connecting upwardly faced vertical openings and connecting lateral passageways through which resin can flow freely through the first said primary resin distribution medium from the point of resin introduction to the marginal edges of said first resin distribution medium over the entire area adjacent thereto and through the lay up and thence from the downstream face of the lay up through the second said primary distribution medium when vacuum is applied upon said chamber and said impervious outer sheet is collapsed upon the mold surface.
Claim 3
Dependent Claim 62 words
The apparatus of claim 1 wherein the spaced-apart lines of the resin distribution medium which crisscross form two sets of lines parallel one with another and are constituted of a non swelling, non resin absorptive monofilament, and the raised segments are constituted of beads, knob-like projections or pillars located at the crossed intersections of the lines on a surface of the structure.
Claim 4
Dependent Claim 59 words
The apparatus of claim 1 wherein the spaced-apart lines of the resin distribution medium which crisscross form two sets of lines parallel one with another and constituted of a non swelling, non resin absorptive slats of sufficient thickness to form parallel rows of pillars, and intersecting channels via which the resin can be transported throughout a resin distribution medium.
Claim 5
Dependent Claim 43 words
The apparatus of claim 1 wherein the resin distribution medium is in the form of a fabric knitted from a non swelling, non resin absorptive monofilament, and the raised segments are provided by areas of increased bulk appearing as rows of separated pillars.
Claim 6
Dependent Claim 43 words
The apparatus of claim 1 wherein the resin distribution medium is in the form of a fabric woven from a non swelling, non resin absorptive monofilament, and the raised segments are provided by areas of increased bulk appearing as rows of separated pillars.
Claim 7
Dependent Claim 33 words
The apparatus of claim 1 wherein the combination further includes, between said resin distribution medium and the face of said lay up, a peel ply porous to resin which provides a peel surface.
Claim 8
Dependent Claim 60 words
The apparatus of claim 1 wherein the combination further includes, between said resin distribution medium and the upper face of said lay up, a peel ply porous to the resin which provides a peel surface, for removal of the fluid impervious outer sheet, a primary resin distribution medium and peel ply itself from the wetted, cured fiber reinforced plastic structure.
Claim 9
Dependent Claim 34 words
The apparatus of claim 1 wherein the resin is introduced into a resin inlet located in the mold surface, and the vacuum is applied via vacuum outlets located in the fluid impervious outer sheet.
Claim 10
Dependent Claim 15 words
The apparatus of claim 1 wherein the shape of the mold is flat or contoured.

References Cited (Backward Citations)

US2913036A Cited
GB944955A Cited
US4124678A Cited
US4312829A Cited
JPS58191939A Cited
US4880583A Cited
US4902215A Cited
US4873055A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-09-30 1995-04-01 1995-10-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-09-30 1999-04-01 1999-10-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-09-30 2003-04-01 2003-10-01 $7700.00 Window Closed / Lapsed

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