Abstract A fiber-reinforced rubber composition capable of providing a vulcanizate having an excellent strength and modulus and a production process thereof. This fiber-reinforced rubber composition includes fine short fibers of thermoplastic polymer having ##STR1## groups buried in vulcanizable rubber. The vulcanizable rubber and the thermoplastic polymer are grafted to each other through a resol type alkylphenol formaldehyde resin precondensate or a novolak type phenol formaldehyde resin precondensate at an interface of the fiber. The ratio of the fiber to the vulcanizable rubber (A) 1 to 70 parts by weight based on 100 parts by weight of the rubber in the case of the resol type alkylphenol formaldehyde resin precondensate or (B) 1 to 100 parts by weight based on 100 parts by weight of the rubber in the case of the novolak type phenol formaldehyde resin precondensate.
A process for producing a fiber-reinforced rubber composition comprising the steps of: mixing vulcanizable rubber, 1 to 70 parts by weight of a fiber-forming polyamide based on 100 parts by weight of the vulcanizable rubber, said polyamide having ##STR22## groups and having a number-average molecular weight of less than 200,000, and 0.2 to 2.5 parts by weight, based on 100 parts by weight of the total amount of the rubber and the polyamide, of a resol alkylphenol formaldehyde resin precondensate together at a temperature of not less than the melting point of the polyamide, but not more than 270° C.; extruding the mixture from an extruder at a temperature of not less than the melting point of the polyamide, but not more than 270° C.; and drawing an extrudate at a temperature of less than the melting point of the polyamide.
Claim 2
Dependent Claim
141 words
A process for producing a fiber-reinforced rubber composition comprising the steps of: mixing vulcanizable rubber, 1 to 70 parts by weight of a fiber-forming polyamide based on 100 parts by weight of the vulcanizable rubber, said polyamide having ##STR22## groups and having a number-average molecular weight of less than 200,000, and 0.2 to 2.5 parts by weight, based on 100 parts by weight of the total amount of the rubber and the polyamide, of a resol alkylphenol formaldehyde resin precondensate together at a temperature of not less than the melting point of the polyamide, but not more than 270° C.; extruding the mixture from an extruder at a temperature of not less than the melting point of the polyamide, but not more than 270° C.; and drawing an extrudate at a temperature of less than the melting point of the polyamide.
Claim 3
Dependent Claim
20 words
A process as claimed in claim 1, wherein the melting point of said polyamide is 190° C. to 235° C.
Claim 4
Dependent Claim
65 words
A process as claimed in claim 1, wherein the resol alkylphenol formaldehyde resin precondensate has the general formula: ##STR23## wherein R is an alkyl group having 1 to 15 carbon atoms, or a combination of said alkyl group and a hydrogen atom; X is a hydroxyl group or a halogen atom; m is 1 or 2; and n is a number of 2 to 15.
Claim 5
Dependent Claim
13 words
A process as claimed in claim 3, wherein X is chlorine or bromine.