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US5041242A Expired / Lapsed US ⏱️ 0.0 years remaining

Conductive coating composition

Assignee: Cappar Ltd
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Filing: 1989-01-12
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Granted: 1991-08-20
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Expires: 2009-01-12
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Abstract

Abstract A composition for forming electrically-conductive coatings, consisting essentially of a water-urethane resin, a plurality of carbon pigments including carbon black and natural graphite, each carbon pigment having a different preselected average particle size, and sufficient water to permit dispersion of the resin and carbon pigments therethrough. The ratio of resin to total carbon pigment and the ratio of each carbon pigment to total carbon pigment is selected such that a coating formed upon air drying of the composition has a resistance of less than 1 ohms per square and as low as 0.15-0.3 ohms per square.

Inventors

  • 👤 Robert Fowle
  • 👤 Steven Lohnes

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 03:29
CPC Classifications
H; H05; H05K; H05K9/00; H05K9/0073; H05K9/0081; H05K9/0092; C; C09; C09D; C09D175/00; C09D175/04; C09D5/00; C09D5/24; H01; H01B; H01B1/00; H01B1/20; H01B1/24

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 124 words
A composition for forming electrically-conductive coatings, comprising: a water-borne urethane resin; conductive material consisting essentially of a plurality of carbon pigments, the plurality of carbon pigments comprising at least a carbon black and a graphite, the graphite having an average particle size significantly greater than the average particle size of the carbon black; sufficient water to permit dispersion of the resin and the plurality of carbon pigments therethrough; the dry weight ratio of total carbon pigment to urethane resin, the dry weight ratio of each carbon pigment to total carbon pigment and the pigment particle sizes being selected such that a coating formed upon drying of the composition has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.
Claim 2
Dependent Claim 124 words
A composition for forming electrically-conductive coatings, comprising: a water-borne urethane resin; conductive material consisting essentially of a plurality of carbon pigments, the plurality of carbon pigments comprising at least a carbon black and a graphite, the graphite having an average particle size significantly greater than the average particle size of the carbon black; sufficient water to permit dispersion of the resin and the plurality of carbon pigments therethrough; the dry weight ratio of total carbon pigment to urethane resin, the dry weight ratio of each carbon pigment to total carbon pigment and the pigment particle sizes being selected such that a coating formed upon drying of the composition has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.
Claim 3
Dependent Claim 62 words
A composition as claimed in claim 1 in which the plurality of carbon pigments consists essentially of the carbon black and the graphite, the graphite is natural graphite, the dry weight ratio of total carbon pigment to urethane resin is between about 150:100 and 500:100, and the dry weight ratio of carbon black to natural graphite is between about 5:100 and 70:100.
Claim 4
Dependent Claim 34 words
A composition as claimed in claim 2 in which the carbon black has an average particle size of about 30 millimicrons and the natural graphite has an average particle size of about 150 microns.
Claim 5
Dependent Claim 60 words
A composition as claimed in claim 3 in which the dry weight ratio of total carbon pigment to urethane resin is between about 200:100 and 500:100, the ratio of carbon black to natural graphite is between about 20:100 and 50:100, and the coating formed upon drying of the composition has a resistance of less than about 1 ohm per square.
Claim 6
Dependent Claim 56 words
A composition as claimed in claim 3 in which the dry weight ratio of total carbon pigment to urethane resin is about 305:100, the dry weight ratio of carbon black to natural graphite is about 30:100, and the coating formed upon drying of the composition has a resistance of less than about 0.3 ohms per square.
Claim 7
Dependent Claim 105 words
An electrically-conductive coating comprising: polyurethane formed from a water-borne resin; and, conductive material dispersed throughout the polyurethane and consisting essentially of a plurality of carbon pigments, the plurality of carbon pigments comprising at least a carbon black and a graphite, the graphite having an average particle size significantly greater than the average particle size of the carbon black; the weight ratio of total carbon pigment to urethane resin, the weight ratio of each carbon pigment to total carbon pigment and the pigment particle sizes being such that the coating has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.
Claim 8
Dependent Claim 105 words
An electrically-conductive coating comprising: polyurethane formed from a water-borne resin; and, conductive material dispersed throughout the polyurethane and consisting essentially of a plurality of carbon pigments, the plurality of carbon pigments comprising at least a carbon black and a graphite, the graphite having an average particle size significantly greater than the average particle size of the carbon black; the weight ratio of total carbon pigment to urethane resin, the weight ratio of each carbon pigment to total carbon pigment and the pigment particle sizes being such that the coating has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.
Claim 9
Dependent Claim 64 words
A coating as claimed in claim 6 in which in which the plurality of carbon pigments consists essentially of the carbon black and the graphite, the graphite is natural graphite, the dry weight ratio of total carbon pigment to urethane resin is between about 150:100 and 500:100, and the dry weight ratio of carbon black to natural graphite is between about 5:100 and 70:100.
Claim 10
Dependent Claim 34 words
A coating as claimed in claim 7 in which the carbon black has an average particle size of about 30 millimicrons and the natural graphite has an average particle size of about 150 microns.
Claim 11
Dependent Claim 58 words
A coating as claimed in claim 8 in which the weight ratio of total carbon pigment to polyurethane is between about 200:100 and 500:100, the ratio of carbon black to natural graphite is between about 20:100 and 50:100, and the coating formed upon drying of the composition has a resistance of less than about 1 ohm per square.
Claim 12
Dependent Claim 54 words
A coating as claimed in claim 8 in which the weight ratio of total carbon pigment to polyurethane is between about 305:100, the weight ratio of carbon black to natural graphite is about 30:100, and the coating formed upon drying of the composition has a resistance of less than about 0.3 ohms per square.
Claim 13
Dependent Claim 116 words
A composition for forming electrically-conductive coatings, consisting essentially of: a water-borne urethane resin; a plurality of carbon pigments comprising at least a carbon black and a graphite; the graphite having an average particle size significantly greater than the average particle size of the carbon black sufficient water to permit dispersion of the resin and the plurality of carbon pigments therethrough; the dry weight ratio of total carbon pigment to urethane resin, the dry weight ratio of each carbon pigment to total carbon pigment and the pigment particle sizes being selected such that a coating formed upon drying of the composition has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.
Claim 14
Dependent Claim 116 words
A composition for forming electrically-conductive coatings, consisting essentially of: a water-borne urethane resin; a plurality of carbon pigments comprising at least a carbon black and a graphite; the graphite having an average particle size significantly greater than the average particle size of the carbon black sufficient water to permit dispersion of the resin and the plurality of carbon pigments therethrough; the dry weight ratio of total carbon pigment to urethane resin, the dry weight ratio of each carbon pigment to total carbon pigment and the pigment particle sizes being selected such that a coating formed upon drying of the composition has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.
Claim 15
Dependent Claim 97 words
An electrically-conductive coating consisting essentially of: polyurethane formed from a water-borne resin; and, a plurality of carbon pigments dispersed throughout the polyurethane and comprising at least a carbon black and a graphite, the graphite having an average particle size significantly greater than the average particle size of the carbon black; and, the weight ratio of total carbon pigment to polyurethane, the weight ratio of each carbon pigment to total carbon pigment, and the pigment particle sizes being such that the coating has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.
Claim 16
Dependent Claim 97 words
An electrically-conductive coating consisting essentially of: polyurethane formed from a water-borne resin; and, a plurality of carbon pigments dispersed throughout the polyurethane and comprising at least a carbon black and a graphite, the graphite having an average particle size significantly greater than the average particle size of the carbon black; and, the weight ratio of total carbon pigment to polyurethane, the weight ratio of each carbon pigment to total carbon pigment, and the pigment particle sizes being such that the coating has a resistance of between about 0.15 ohms per square and about 6.4 ohms per square.

References Cited (Backward Citations)

US4547311A Cited
US4526952A Cited
US4624801A Cited
US4695508A Cited
US4772422A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-08-19 1995-02-18 1995-08-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-08-19 1999-02-18 1999-08-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-08-19 2003-02-18 2003-08-20 $7700.00 Window Closed / Lapsed

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