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US5034272A Expired / Lapsed US ⏱️ 0.0 years remaining

Decorative thermosetting laminate

Assignee: Unilin Nordic AB
•
Filing: 1989-08-24
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Granted: 1991-07-23
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Expires: 2009-08-24
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Abstract

Abstract A decorative thermosetting laminate with an extremely increased abrasion resistance comprising a base layer and at least two patterned decor sheets of paper impregnated with a thermosetting resin and firmly bonded to the base layer. The paper material of these decor sheets is transparent. These sheets are provided with the same pattern and placed on top of each other in such a manner that the corresponding parts of the pattern of the sheets coincide at least mainly but preferably fully with each other, whereby the pattern at abrasion of one decor sheet will be repeated in the next decor sheet.

Inventors

  • 👤 Kent O. Lindgren
  • 👤 Alf H. Hasselqvist
  • 👤 Roland K. A. Larsson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 19:46
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/04; B32B21/00; B32B21/02; B32B21/04; B32B21/06; B32B29/00; B32B29/002; B32B29/005; B32B29/06; B44; B44C; B44C5/00; B44C5/04; B44C5/0469; B44C5/0476; D; D21; D21H; D21H27/00; D21H27/18; D21H27/22; D21H27/26; D21H27/28; D21H27/30; D21H27/38; B32B2250/00; B32B2250/26; B32B2260/00; B32B2260/02; B32B2260/028; B32B2260/04; B32B2260/046; B32B2307/00; B32B2307/40; B32B2307/412; B32B2307/50; B32B2307/554; B32B2317/00; B32B2317/12; B32B2419/00; B32B2451/00; Y; Y10; Y10S; Y10S428/00; Y10S428/918; Y10T; Y10T156/00; Y10T156/10; Y10T156/1002; Y10T156/1043; Y10T156/1044; Y10T428/00; Y10T428/25; Y10T428/259; Y10T428/26; Y10T428/31504; Y10T428/31942; Y10T428/31949; Y10T428/31964; Y10T428/31967; Y10T428/31971; Y10T428/31975; Y10T428/31978; Y10T428/31982

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 101 words
A decorative thermosetting laminate with extremely increased abrasion resistance comprising a base layer of cellulosic material or cellulose fibers and at least two patterned decor sheets of paper impregnated with a thermosetting resin and firmly bonded to the base layer, the paper material of these decor sheets being transparent, wherein these sheets are provided with the same pattern and placed n top of each other in such a manner that the corresponding parts of the pattern of the sheets coincide fully with each other, whereby the pattern at abrasion of one decor sheet will be repeated in the next decor sheet.
Claim 2
Dependent Claim 101 words
A decorative thermosetting laminate with extremely increased abrasion resistance comprising a base layer of cellulosic material or cellulose fibers and at least two patterned decor sheets of paper impregnated with a thermosetting resin and firmly bonded to the base layer, the paper material of these decor sheets being transparent, wherein these sheets are provided with the same pattern and placed n top of each other in such a manner that the corresponding parts of the pattern of the sheets coincide fully with each other, whereby the pattern at abrasion of one decor sheet will be repeated in the next decor sheet.
Claim 3
Dependent Claim 17 words
A laminate according to claim 1, wherein the paper material of the decor sheets consists of α-cellulose.
Claim 4
Dependent Claim 17 words
A laminate according to claim 2, wherein the paper sheets are calandered to make the printing possible.
Claim 5
Dependent Claim 18 words
A laminate according to claim 1, which comprises also natural unpatterned transparent paper sheets impregnated with thermosetting resin.
Claim 6
Dependent Claim 22 words
A laminate according to claim 4, wherein the unpatterned, transparent paper sheets are placed between the patterned transparent decor sheets of paper.
Claim 7
Dependent Claim 23 words
A laminate according to claim 1, wherein at least one unpatterned transparent paper sheet is placed as the uppermost sheet in the laminate.
Claim 8
Dependent Claim 50 words
A laminate according to claim 1, wherein at least one of the patterned or unpatterned transparent paper sheets before the bonding step has been impregnated with a thermosetting resin and coated with small, dry and hard particles evenly distributed over the resin coated surface, whereupon the resin has been dried.
Claim 9
Dependent Claim 18 words
A laminate according to claim 7, wherein the hard particles consist of silica, alumunium oxide and/or silicon carbide.
Claim 10
Dependent Claim 19 words
A laminate according to claim 7, wherein the hard particles have an average particle size of about 1-80 μm.
Claim 11
Dependent Claim 19 words
A laminate according to claim 1, wherein the base layer consists of a particle board or a fiber board.
Claim 12
Dependent Claim 40 words
A laminate according to claim 1, wherein the base layer consists of one or more paper sheets impregnated with a thermosetting resin, which sheets have been bonded together and with the transparent paper sheets by curing under heat and pressure.
Claim 13
Dependent Claim 19 words
A laminate according to claim 9, wherein the hard particles have an average particle size of about 5-60 μm.

References Cited (Backward Citations)

US3294622A Cited
DE2362645A1 Cited
EP0249583A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-07-22 1995-01-21 1995-07-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-07-22 1999-01-21 1999-07-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-07-22 2003-01-21 2003-07-23 $7700.00 Window Closed / Lapsed

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