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US5024289A Expired / Lapsed US ⏱️ 0.0 years remaining

Insulated double-walled exhaust pipe

Assignee: 3M Co
•
Filing: 1989-09-14
•
Granted: 1991-06-18
•
Expires: 2009-09-14
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Abstract

Abstract A double-walled cylinder in the form of an exhaust pipe, muffler, or catalytic converter is provided less heat or sound conductive in its radial direction by filling the annular gap between the inner and outer cylinder with low-density, high-temperature resistant, inorganic spheroids.

Inventors

  • 👤 Richard P. Merry

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 05:18
CPC Classifications
F; F01; F01N; F01N13/00; F01N13/14; F01N13/141; F01N13/08; F01N2310/00; F01N2310/12; F01N2470/00; F01N2470/24; F01N2530/00; F01N2530/02; F01N2530/04

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 204 words
An improved double-walled exhaust pipe including an inner pipe, an outer pipe surrounding the inner pipe to produce a uniform annular gap therebetween, and an annular flange attached to each end of the inner and outer pipes, wherein the improvement comprises: filling the annular gap between the inner pipe, the outer pipe and the annular flanges with low-density, high-temperature resistant, inorganic, fired, hollow, ceramic spheroids comprising A. a continuous phase made of a material selected from the group consisting of aluminum phosphate, sodium silicate (Na 2 Ox 1 SiO 2 ) in which x 1 is the molar ratio of SiO 2 to Na 2 O and is between about 2.75 and 3.65 and potassium silicate (K 2 Ox 2 SiO 2 ) in which x 2 is the molar ratio of SiO 2 to K 2 O and is between about 2.5 and 4; and B. an insolubilizing agent, selected from the group consisting of kaolin clay, iron oxide, titanium dioxide, alumina trihydrate an zinc oxide, which combines with the continuous phase during firing to make the continuous phase insoluble in water; said hollow, ceramic spheroids having a cellular shell, in which the shell material contains a multiplicity of irregular, non-spherical, hollow cells.
Claim 2
Dependent Claim 204 words
An improved double-walled exhaust pipe including an inner pipe, an outer pipe surrounding the inner pipe to produce a uniform annular gap therebetween, and an annular flange attached to each end of the inner and outer pipes, wherein the improvement comprises: filling the annular gap between the inner pipe, the outer pipe and the annular flanges with low-density, high-temperature resistant, inorganic, fired, hollow, ceramic spheroids comprising A. a continuous phase made of a material selected from the group consisting of aluminum phosphate, sodium silicate (Na 2 Ox 1 SiO 2 ) in which x 1 is the molar ratio of SiO 2 to Na 2 O and is between about 2.75 and 3.65 and potassium silicate (K 2 Ox 2 SiO 2 ) in which x 2 is the molar ratio of SiO 2 to K 2 O and is between about 2.5 and 4; and B. an insolubilizing agent, selected from the group consisting of kaolin clay, iron oxide, titanium dioxide, alumina trihydrate an zinc oxide, which combines with the continuous phase during firing to make the continuous phase insoluble in water; said hollow, ceramic spheroids having a cellular shell, in which the shell material contains a multiplicity of irregular, non-spherical, hollow cells.
Claim 3
Dependent Claim 22 words
An improved double-walled exhaust pipe according to claim 1 wherein the inner pipe is selected from stainless steel, steel, or steel alloys.
Claim 4
Dependent Claim 22 words
An improved double-walled exhaust pipe according to claim 1 wherein the outer pipe is selected from stainless steel, steel, or steel alloys.
Claim 5
Dependent Claim 28 words
The fired, hollow spheroids of claim 1 which range in diameter from 0.2 mm to 15 mm and preferably range in diameter from 0.6 mm to 1.4 mm.
Claim 6
Dependent Claim 19 words
The fired, hollow spheroids of claim 1 which have a bulk density ranging from 0.2 g/cc to 0.5 g/cc.

References Cited (Backward Citations)

US1387003A Cited
US2798569A Cited
US3792136A Cited
US3891009A Cited
US4039480A Cited
US4657810A Cited
EP0285804A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-06-17 1994-12-17 1995-06-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-06-17 1998-12-17 1999-06-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-06-17 2002-12-17 2003-06-18 $7700.00 Window Closed / Lapsed

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