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US5007973A Expired / Lapsed US ⏱️ 0.0 years remaining

Multicomponent explosives

Assignee: ATLAS POWDER COMPANY A CORP OF
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Filing: 1989-10-12
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Granted: 1991-04-16
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Expires: 2009-10-12
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Abstract

Abstract A multicomponent explosive composition and its use as a blasting agent in ditching operations and the like. The explosive comprises a fuel component and an oxidizer compnent, both of which are retained in the liquid state over wide temperature ranges and are stable over long storage intervals. The fuel component comprises a suspension of a particulate metal fuel, specifically aluminum, in a carrier liquid formed of a mixture of a water-miscible polyhydric alcohol and a pyrrolidone solvent. The carrier liquid contains a thickening agent to provide thixotropic rheological properties such that the particulate metal fuel remains in suspension at rest, but with shear forces induced by pumping, the components become more fluid for mixing and pumping easily. The oxidizer component comprises an aqueous solution of an inorganic oxidizer salt. The oxidizer solution contains void-containing materials such as glass or saran microbubbles. The void-containing materials may be suspended in the fuel component also. The fuel and oxidizer components are stored in separate reservoirs and transported to the location of the detonation site. The components are separately metered from their respective reservoirs and supplied to a static mixing zone where they are mixed together.

Inventors

  • 👤 Richard E. Trapp
  • 👤 Gary L. Hansen
  • 👤 Robert B. Clay
  • 👤 Lawrence J. Dubetsky
  • 👤 Robert S. Olney

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 22:11
CPC Classifications
C; C06; C06B; C06B21/00; C06B21/0008; C06B47/00; C06B47/14; Y; Y10; Y10S; Y10S149/00; Y10S149/11; Y10S149/114

Claims Analysis

Total Claims: 40
Claim 1
Independent Claim 126 words
In a method for the formulation of an explosive composition, the steps comprising: (a) providing a fuel component of said explosive composition comprising a suspension of a particulate metal fuel in a carrier liquid formed of a mixture of a water miscible polyhydric alcohol and a pyrrolidone solvent and containing an amount of thixotropic thickening agent effective to provide a viscosity of said fuel component of at least 2000 centipoises at 20° C. and a shear rate of 20 rpm and no more than 100,000 centipoises at -20° C. and a shear rate of 10 rpm; (b) providing an oxidizer component comprising an aqueous solution of an inorganic oxidizer salt; and (c) mixing said fuel component and said oxidizer component to provide a liquid explosive composition.
Claim 2
Dependent Claim 126 words
In a method for the formulation of an explosive composition, the steps comprising: (a) providing a fuel component of said explosive composition comprising a suspension of a particulate metal fuel in a carrier liquid formed of a mixture of a water miscible polyhydric alcohol and a pyrrolidone solvent and containing an amount of thixotropic thickening agent effective to provide a viscosity of said fuel component of at least 2000 centipoises at 20° C. and a shear rate of 20 rpm and no more than 100,000 centipoises at -20° C. and a shear rate of 10 rpm; (b) providing an oxidizer component comprising an aqueous solution of an inorganic oxidizer salt; and (c) mixing said fuel component and said oxidizer component to provide a liquid explosive composition.
Claim 3
Dependent Claim 40 words
The method of claim 1, wherein said oxidizer component contains a thickening agent in an amount effective to provide a viscosity of said oxidizer component of at least 2000 centipoises at 20° C. and a shear rate of 20 rpm.
Claim 4
Dependent Claim 17 words
The method of claim 1, wherein said oxidizer component contains a minor amount of a polyhydric alcohol.
Claim 5
Dependent Claim 45 words
The method of claim 1, wherein at east one of said fuel component and said oxidizer component contains closed-cell void-containing material in an amount to provide a final density of said explosive composition at the conclusion of step (c) of no more than 1.55 g/cc.
Claim 6
Dependent Claim 13 words
The method of claim 4, wherein said fuel component contains closed-cell void-containing material.
Claim 7
Dependent Claim 19 words
The method of claim 1, wherein both of said oxidizer component and said fuel component contain closed-cell void-containing material.
Claim 8
Dependent Claim 33 words
The method of claim 1, wherein said oxidizer component contains closed-cell void-containing material in an amount to provide a density of said oxidizer component at 20° C. of no more than 1.29 g/cc.
Claim 9
Dependent Claim 12 words
The method of claim 1, wherein said particulate metal fuel comprises aluminum.
Claim 10
Dependent Claim 21 words
The method of claim 8, wherein said aluminum has an average particle size within the range of 5 to 100 microns.
Claim 11
Dependent Claim 28 words
The method of claim 1, wherein said polyhydric alcohol is selected from the group consisting of ethylene glycol, propylene glycol, diethylene glycol, diethylene glycol monomethylether, and mixtures thereof.
Claim 12
Dependent Claim 12 words
The method of claim 1, wherein said polyhydric alcohol is ethylene glycol.
Claim 13
Dependent Claim 11 words
The method of claim 10, wherein said pyrrolidone solvent is N-methylpyrrolidone.
Claim 14
Dependent Claim 22 words
The method of claim 1, wherein said fuel component contains a coating agent which enhances the hydrophobicity of said particulate metal fuel.
Claim 15
Dependent Claim 13 words
The method of claim 1, wherein said inorganic oxidizer salt comprises sodium perchlorate.
Claim 16
Dependent Claim 25 words
The method of claim 14, wherein said sodium perchlorate is present in said oxidizer component in an amount within the range of 40-70 wt. %.
Claim 17
Dependent Claim 25 words
The method of claim 15, wherein said sodium perchlorate is present in said oxidizer component in an amount within the range of 50-60 wt. %.
Claim 18
Dependent Claim 22 words
The method of claim 1, wherein the mixed explosive composition provided in step (c) is supplied to a detonation site and detonated.
Claim 19
Dependent Claim 55 words
The method of claim 17, wherein said fuel and oxidizer components are stored in separate reservoirs and further comprising separately pumping said fuel and oxidizer components from their respective reservoirs to a static mixing zone in which said components are mixed under tortuous flow conditions and supplying said mixed explosive composition to said detonation site.
Claim 20
Dependent Claim 36 words
The method of claim 18, wherein each of said fuel and oxidizer components is stored in its respective separate reservoir at a remote location and thereafter transported to the location at which said components are mixed.
Claim 21
Dependent Claim 31 words
The method of claim 1, wherein said pyrrolidone solvent is present in an amount to provide a ratio of said pyrrolidone solvent to said polyhydric alcohol within the range of 1:2-2:1.
Claim 22
Dependent Claim 113 words
In a method for the formulation of an explosive composition, the steps comprising: (a) providing a fuel component for said explosive composition comprising a suspension of a particulate metal fuel in a carrier liquid formed of a mixture of a water miscible polyhydric alcohol and N-methyl pyrrolidone, said carrier liquid containing a thickening agent in an amount effective to provide a viscosity of said fuel component of at least 2000 centipoises at 20° C. and a shear rate of 20 rpm; (b) providing an oxidizer component for said explosive formulation comprising an aqueous solution of sodium perchlorate; and (c) mixing said fuel component and said oxidizer component to provide a liquid explosive composition.
Claim 23
Dependent Claim 113 words
In a method for the formulation of an explosive composition, the steps comprising: (a) providing a fuel component for said explosive composition comprising a suspension of a particulate metal fuel in a carrier liquid formed of a mixture of a water miscible polyhydric alcohol and N-methyl pyrrolidone, said carrier liquid containing a thickening agent in an amount effective to provide a viscosity of said fuel component of at least 2000 centipoises at 20° C. and a shear rate of 20 rpm; (b) providing an oxidizer component for said explosive formulation comprising an aqueous solution of sodium perchlorate; and (c) mixing said fuel component and said oxidizer component to provide a liquid explosive composition.
Claim 24
Dependent Claim 12 words
The method of claim 21, wherein said polyhydric alcohol comprises ethylene glycol.
Claim 25
Dependent Claim 12 words
The method of claim 22, wherein said particulate metal fuel comprises aluminum.
Claim 26
Dependent Claim 16 words
The method of claim 23, wherein said oxidizer component contains from 40-70 wt. % sodium perchlorate.
Claim 27
Dependent Claim 18 words
The method of claim 24, wherein said oxidizer component contains closed-cell void-containing material to reduce the density thereof.
Claim 28
Dependent Claim 32 words
The method of claim 25, wherein said closed-cell void-containing material is present in an amount to provide a density of said oxidizer component at 20° C. of no more than 1.25 g/cc.
Claim 29
Dependent Claim 27 words
The method of claim 26, wherein said aluminum fuel is present in said fuel component in an amount within the range of 40 to 80 wt. %.
Claim 30
Dependent Claim 25 words
The method of claim 27, wherein said sodium perchlorate is present in said oxidizer component in an amount within the range of 45-60 wt. %.
Claim 31
Dependent Claim 88 words
In a method for the formulation of a fuel component for use in a multicomponent explosive composition, the steps comprising: (a) incorporating a polymeric thickening agent into a polyhydric alcohol carrier liquid in an amount effective to impart a viscosity to said polyhydric alcohol carrier liquid within the range of 1000 to 10,000 centipoises at 20° C. and a shear rate of 20 rpm; (b) adding a pyrrolidone solvent to said thickened polyhydric alcohol carrier liquid; and (c) incorporating a particulate metal fuel into said carrier liquid mixture.
Claim 32
Dependent Claim 88 words
In a method for the formulation of a fuel component for use in a multicomponent explosive composition, the steps comprising: (a) incorporating a polymeric thickening agent into a polyhydric alcohol carrier liquid in an amount effective to impart a viscosity to said polyhydric alcohol carrier liquid within the range of 1000 to 10,000 centipoises at 20° C. and a shear rate of 20 rpm; (b) adding a pyrrolidone solvent to said thickened polyhydric alcohol carrier liquid; and (c) incorporating a particulate metal fuel into said carrier liquid mixture.
Claim 33
Dependent Claim 12 words
The method of claim 29, wherein said particulate metal fuel is aluminum.
Claim 34
Dependent Claim 28 words
The method of claim 30, further comprising the step of incorporating a coating agent for said aluminum into said liquid mixture prior to the addition of said aluminum.
Claim 35
Dependent Claim 12 words
The method of claim 30, wherein said polyhydric alcohol comprises ethylene glycol.
Claim 36
Dependent Claim 12 words
The method of claim 32, wherein said pyrrolidone solvent comprises N-methyl pyrrolidone.
Claim 37
Dependent Claim 34 words
The method of claim 33, wherein said N-methyl pyrrolidone is added to said thickened ethylene glycol in an amount to provide a ratio of N-methyl pyrrolidone to ethylene glycol within a range of 0.5-2.0.
Claim 38
Dependent Claim 30 words
The method of claim 34, wherein said N-methyl pyrrolidone is added in an amount to provide a weight ratio of N-methyl pyrrolidone to ethylene glycol within the range of 0.6-1.5.
Claim 39
Dependent Claim 35 words
The method of claim 34, wherein said aluminum is incorporated in said liquid mixture in an amount to provide a weight ratio of aluminum to said liquid mixture within the range of 4:1 to 1:1.
Claim 40
Dependent Claim 19 words
The method of claim 29, further comprising the step of incorporating closed-cell void-containing material into said carrier liquid mixture.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-04-15 1994-10-15 1995-04-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-04-15 1998-10-15 1999-04-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-04-15 2002-10-15 2003-04-16 $7700.00 Window Closed / Lapsed

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