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Carbonylation process and catalyst

Assignee: BP Chemicals Ltd
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Filing: 1988-10-31
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Granted: 1991-03-26
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Expires: 2008-10-31
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Abstract

Abstract This invention involves a process for the carbonylation of a carbonylatable reactant, e.g., an alkyl ester, a dialkyl ether or mixtures thereof by reacting the same with carbon monoxide. The process comprises effecting the carbonylation in the presence of a solution of a catalyst system containing a rhodium compound, an iodide and a lithium component at a temperature of from 50° C. to 400° C. at a carbon monoxide partial pressure of 1 psig to 15,000 psig. Hydrogen may also be present. The invention also concerns a carbonylation catalyst system effective for the addition of carbon monoxide to a carbonylatable reactant which comprises a solution containing as essential components a rhodium containing active component, an iodide and a lithium component.

Inventors

  • 👤 Frank E. Paulik
  • 👤 Arnold Hershman
  • 👤 Walter R. Knox
  • 👤 Robert G. Schultz
  • 👤 James F. Roth

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 19:52
CPC Classifications
B; B01; B01J; B01J31/00; B01J31/26; B01J31/02; B01J31/0231; B01J31/16; B01J31/18; B01J31/1895; B01J31/20; B01J31/24; B01J31/2404; C; C07; C07C; C07C51/00; C07C51/10; C07C51/12; C07C51/14; C07C67/00; C07C67/36; B01J2231/00; B01J2231/30; B01J2231/32; B01J2231/321; B01J2231/34; B01J2531/00; B01J2531/80; B01J2531/82; B01J2531/822

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 73 words
A process for the carbonylation of a carbonylatable reactant selected from the group consisting of alkyl esters, dialkyl ethers, alkyl alcohols, and olefins by reacting same with carbon monoxide, which comprises effecting said carbonylation in the liquid phase in the presence of a solution containing a rhodium compound and lithium iodide at a temperature of from 50 ° to 400 ° C. and a carbon monoxide partial pressure of 1 to 15,000 psig.
Claim 2
Dependent Claim 73 words
A process for the carbonylation of a carbonylatable reactant selected from the group consisting of alkyl esters, dialkyl ethers, alkyl alcohols, and olefins by reacting same with carbon monoxide, which comprises effecting said carbonylation in the liquid phase in the presence of a solution containing a rhodium compound and lithium iodide at a temperature of from 50 ° to 400 ° C. and a carbon monoxide partial pressure of 1 to 15,000 psig.
Claim 3
Dependent Claim 14 words
A process as claimed in claim 1 wherein the catalyst system contains methyl iodide.
Claim 4
Dependent Claim 32 words
A process as claimed in claim 1 wherein the rhodium is present in the liquid phase at a concentration of between 10 -6 moles per liter and 10 -1 moles per liter.
Claim 5
Dependent Claim 17 words
A process as claimed in claim 1 wherein the temperature is from 100° C. to 240° C.
Claim 6
Dependent Claim 17 words
A process as claimed in claim 1 wherein said carbonylation is carried out under substantially anhydrous conditions.
Claim 7
Dependent Claim 22 words
A process as claimed in claim 1 wherein there is a non-interfering amount of hydrogen in the feed gas to the reactor.
Claim 8
Dependent Claim 19 words
A process as claimed in claim 1 wherein the carbonylation is carried out in the presence of acetic acid.
Claim 9
Dependent Claim 29 words
A process as claimed in claim 1 wherein there is about four volume percent of hydrogen based on the total feed of carbon monoxide and hydrogen to the reactor.
Claim 10
Dependent Claim 50 words
A process for carbonylation which comprises effecting said carbonylation with carbon monoxide in the liquid phase in the presence of methyl acetate, a rhodium compound, and lithium iodide at a temperature of from 50° C. to 400° C. at a carbon monoxide partial pressure of 1 psig to 15,000 psig.
Claim 11
Dependent Claim 50 words
A process for carbonylation which comprises effecting said carbonylation with carbon monoxide in the liquid phase in the presence of methyl acetate, a rhodium compound, and lithium iodide at a temperature of from 50° C. to 400° C. at a carbon monoxide partial pressure of 1 psig to 15,000 psig.
Claim 12
Dependent Claim 13 words
A process as defined in claim 9 wherein methyl iodide is also present.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-03-25 1994-09-24 1995-03-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-03-25 1998-09-24 1999-03-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-03-25 2002-09-24 2003-03-26 $7700.00 Window Closed / Lapsed

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