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US4985386A Expired / Lapsed US ⏱️ 0.0 years remaining

Carburized platinum catalysts and process for preparing the same employing acid amine salts

Assignee: Tanaka Precious Metal Technologies Co Ltd
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Filing: 1989-02-17
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Granted: 1991-01-15
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Expires: 2009-02-17
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Abstract

Abstract Disclosed herein are a platinum catalyst and a process for preparing the same. The catalyst comprises carbon supports and the carbides of (i) platinum and of (ii) one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, and if necessary of (iii) manganese, supported on the carbon supports. The catalyst possesses superior catalyst performance because the catalyst metals are firmly fixed to the carbon supports by means of the carburizing. The process for preparing the platinum catalyst includes alloying the metals by employing their organic acid amine salts. This alloying requires a lower temperature than that in a conventional process so that the movement of the metals which leads to agglomeration thereof can be advantageously prevented.

Inventors

  • 👤 Kazunori Tsurumi
  • 👤 Toshihide Nakamura
  • 👤 Akira Sato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 08:35
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/86; H01M4/90; H01M4/92; H01M4/925; H01M4/926; B; B01; B01J; B01J27/00; B01J27/20; B01J27/22; H01M2004/8678; H01M2004/8689; H01M2300/00; H01M2300/0002; H01M2300/0005; H01M2300/0008; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/50

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 166 words
A process for preparing a platinum catalyst comprising a carbon support and the at least partially carburized alloy of (i) platinum and of (ii) one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, supported on the carbon support, comprising: immersing the carbon support into a solution containing a platinum containing ion; reducing the platinum containing ion to platinum by a reducing agent to be deposited onto the carbon support; adding a solution containing the organic acid amine salt or salts of one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, to the carbon support; reducing the said salt or salts to the corresponding selected metals by low temperature treatment under reducing conditions to minimize crystal growth; and alloying catalytically active quantities of said platinum and said one or more selected metals; and at least partially carburizing the resulting alloy by carbon produced by high temperature treatment with carbon monoxide, carbon dioxide or lower hydrocarbons.
Claim 2
Dependent Claim 166 words
A process for preparing a platinum catalyst comprising a carbon support and the at least partially carburized alloy of (i) platinum and of (ii) one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, supported on the carbon support, comprising: immersing the carbon support into a solution containing a platinum containing ion; reducing the platinum containing ion to platinum by a reducing agent to be deposited onto the carbon support; adding a solution containing the organic acid amine salt or salts of one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, to the carbon support; reducing the said salt or salts to the corresponding selected metals by low temperature treatment under reducing conditions to minimize crystal growth; and alloying catalytically active quantities of said platinum and said one or more selected metals; and at least partially carburizing the resulting alloy by carbon produced by high temperature treatment with carbon monoxide, carbon dioxide or lower hydrocarbons.
Claim 3
Dependent Claim 17 words
A process as defined in claim 1, wherein the reducing agent is a thiosulfate and/or a metabisulfite.
Claim 4
Dependent Claim 21 words
A process as defined in claim 1, wherein the organic acid amine salt is a formamide salt and/or an acetamide salt.
Claim 5
Dependent Claim 16 words
A method in accordance with claim 1, wherein at least 30% of said alloy is carburized.
Claim 6
Dependent Claim 176 words
A process for preparing a platinum catalyst comprising a carbon support and the at least partially carburized alloy of (i) platinum, of (ii) one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, and of (iii) manganese supported on the carbon support, comprising immersing the carbon supports into a solution containing a platinum containing ion; reducing the platinum containing ion to platinum by a reducing agent to be deposited onto the carbon support; adding a solution containing the organic acid amine salt or salts of one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, and the organic acid amine salt of manganese, to the carbon support; reducing the said salt or salts to the corresponding selected metals by low temperature treatment under reducing conditions to minimize crystal growth; alloying catalytically active quantities of said platinum and said one or more selected metals; and at least partially carburizing the resulting alloy by carbon produced by high temperature treatment with carbon monoxide, carbon dioxide or lower hydrocarbons.
Claim 7
Dependent Claim 176 words
A process for preparing a platinum catalyst comprising a carbon support and the at least partially carburized alloy of (i) platinum, of (ii) one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, and of (iii) manganese supported on the carbon support, comprising immersing the carbon supports into a solution containing a platinum containing ion; reducing the platinum containing ion to platinum by a reducing agent to be deposited onto the carbon support; adding a solution containing the organic acid amine salt or salts of one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, and the organic acid amine salt of manganese, to the carbon support; reducing the said salt or salts to the corresponding selected metals by low temperature treatment under reducing conditions to minimize crystal growth; alloying catalytically active quantities of said platinum and said one or more selected metals; and at least partially carburizing the resulting alloy by carbon produced by high temperature treatment with carbon monoxide, carbon dioxide or lower hydrocarbons.
Claim 8
Dependent Claim 17 words
A process as defined in claim 5, wherein the reducing agent is a thiosulfate and/or a metabisulfite.
Claim 9
Dependent Claim 21 words
A process as defined in claim 5, wherein the organic acid amine salt is a formamide salt and/or an acetamide salt.
Claim 10
Dependent Claim 16 words
A method in accordance with claim 5, wherein at least 30% of said alloy is carburized.

References Cited (Backward Citations)

US4137373A Cited
US4137372A Cited
US4202934A Cited
US4316944A Cited
US4447506A Cited
US4613582A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-01-14 1994-07-16 1995-01-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-01-14 1998-07-16 1999-01-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-01-14 2002-07-16 2003-01-15 $7700.00 Window Closed / Lapsed

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