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US4985378A Expired / Lapsed US ⏱️ 0.0 years remaining

Carbon-containing refractory and a manufacturing method therefor

Assignee: Shinagawa Refractories Co Ltd
•
Filing: 1988-09-06
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Granted: 1991-01-15
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Expires: 2008-09-06
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Abstract

Abstract A carbon-containing refractory is formed by mixing 1-10 weight % of silicon nitride, 1-35 weight % of carbon, and a remainder of a refractory raw material, molding the mixture into a molded body, and burning the molded body such that fine whiskers of silicon carbide are uniformly distributed within the matrix.

Inventors

  • 👤 Kenji Ichikawa
  • 👤 Noboru Tsukamoto
  • 👤 Eishi Iida
  • 👤 Yuji Yoshimura
  • 👤 Junichi Inoue

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 01:43
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/622; C04B35/653; C04B35/657; C04B35/01; C04B35/10; C04B35/64; C04B35/71; C04B35/78; C04B35/80

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 107 words
A method for preparing a carbon-containing refractory comprising: (i) mixing 1-10 weight % of silicon nitride, 1-35 weight % of carbon, and a remainder of a refractory raw material selected from the group consisting of sintered alumina, electrofused alumina, synthetic mullite, clay minerals, fused silica, zirconia sand, stabilized zirconia, zirconia mullite, alumina zirconia, and quartzite to form a mixture; (ii) molding said mixture into a molded body; and (iii) burning said molded body in a non-oxidizing atmosphere having a nitrogen partial pressure of at most 0.2 atmospheres at a temperature of at least 1300° C., to obtain fine whiskers of silicon carbide uniformly distributed within said refractory.
Claim 2
Independent Claim 107 words
A method for preparing a carbon-containing refractory comprising: (i) mixing 1-10 weight % of silicon nitride, 1-35 weight % of carbon, and a remainder of a refractory raw material selected from the group consisting of sintered alumina, electrofused alumina, synthetic mullite, clay minerals, fused silica, zirconia sand, stabilized zirconia, zirconia mullite, alumina zirconia, and quartzite to form a mixture; (ii) molding said mixture into a molded body; and (iii) burning said molded body in a non-oxidizing atmosphere having a nitrogen partial pressure of at most 0.2 atmospheres at a temperature of at least 1300° C., to obtain fine whiskers of silicon carbide uniformly distributed within said refractory.
Claim 3
Dependent Claim 33 words
The method of claim 1, wherein in said mixing, said silicon nitride is present in an amount of 3-8 weight % and said carbon is present in an amount of 5-30 weight %.
Claim 4
Dependent Claim 33 words
The method of claim 1, wherein in said mixing, said silicon nitride is present in an amount of 4-8 weight % and said carbon is present in an amount of 10-20 weight %.

References Cited (Backward Citations)

US3969124A Cited
JPS5727971A Cited
US4753764A Cited
US4543345A Cited
EP0194811A2 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-01-14 1994-07-16 1995-01-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-01-14 1998-07-16 1999-01-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-01-14 2002-07-16 2003-01-15 $7700.00 Window Closed / Lapsed

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