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Novel catalyst for hydrogenation of polymer and process for hydrogenating polymer with the catalyst

Assignee: JSR Corp
•
Filing: 1989-04-26
•
Granted: 1990-12-25
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Expires: 2009-04-26
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Abstract

Abstract A hydrogenation catalyst consisting essentially of (A) at least one bis(cyclopentadienyl)titanium compound represented by the formula (1): ##STR1## wherein R 1 and R 2 , which may be the same or different, represent halogen atoms, hydrocarbon groups, aryloxy groups, alkoxy groups or carbonyl groups, and (B) at least one lithium compound represented by the formula (2): R.sup.3 O--Li (2) wherein R 3 represents a hydrocarbon group, or a reaction mixture of an organolithium compound with an alcoholic or phenolic hydroxyl group-containing compound, the (A) component/the (B) component molar ratio being 1/0.5 to 1/20, and optionally (C) at least one reducing organometallic compound selected from the group consisting of aluminum compounds, zinc compounds and magnesium compounds, the (A) component/the (C) component molar ratio being 1/0.5 to 1/20. The above hydrogenation catalyst is effectively applied to the hydrogenation of a polymer having olefinic double bonds to produce a hydrogenated polymer having a high degree of hydrogenation at a high hydrogenation rate with a high reproducibility.

Inventors

  • 👤 Toshio Teramoto
  • 👤 Kunio Goshima
  • 👤 Mikio Takeuchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 02:02
CPC Classifications
C; C08; C08C; C08C19/00; C08C19/02; B; B01; B01J; B01J31/00; B01J31/02; B01J31/0201; B01J31/0211; B01J31/12; B01J31/128; B01J31/14; B01J31/143; B01J31/16; B01J31/22; B01J31/2282; B01J31/2295; B01J2231/00; B01J2231/60; B01J2231/64; B01J2231/641; B01J2231/645; B01J2531/00; B01J2531/40; B01J2531/46

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 151 words
A process for hydrogenating a polymer having olefinic double bonds which comprises contacting the polymer with hydrogen in an inert organic solvent in the presence of a hydrogenation catalyst consisting essentially of (A) at least one bis(cyclopentadienyl)titanium compound represented by the formula (1): ##STR4## wherein R 1 and R 2 , which may be the same or different, represent halogen atoms, hydrocarbon groups, phenolic hydroxyl groups, alkoxy groups or carbonyl groups; (B) at least one lithium compound represented by the formula (2): R.sup.3 O--Li (2) wherein R 3 represents a hydrocarbon group, or a reaction mixture of an organolithium compound with an alcoholic or phenolic hydroxyl group-containing compound, the (A) component/the (B) component molar ratio being 1/0.5 to 1/20; and (C) at least one reducing organometallic compound selected from the group consisting of aluminum compounds, zinc compound and magnesium compounds, the (A) component/the (C) component molar ratio being 1/0.5 to 1/20.
Claim 2
Dependent Claim 151 words
A process for hydrogenating a polymer having olefinic double bonds which comprises contacting the polymer with hydrogen in an inert organic solvent in the presence of a hydrogenation catalyst consisting essentially of (A) at least one bis(cyclopentadienyl)titanium compound represented by the formula (1): ##STR4## wherein R 1 and R 2 , which may be the same or different, represent halogen atoms, hydrocarbon groups, phenolic hydroxyl groups, alkoxy groups or carbonyl groups; (B) at least one lithium compound represented by the formula (2): R.sup.3 O--Li (2) wherein R 3 represents a hydrocarbon group, or a reaction mixture of an organolithium compound with an alcoholic or phenolic hydroxyl group-containing compound, the (A) component/the (B) component molar ratio being 1/0.5 to 1/20; and (C) at least one reducing organometallic compound selected from the group consisting of aluminum compounds, zinc compound and magnesium compounds, the (A) component/the (C) component molar ratio being 1/0.5 to 1/20.
Claim 3
Dependent Claim 42 words
The process according to claim 1, wherein the polymer having olefinic double bonds is a conjugated diene homopolymer, a copolymer of conjugated dienes or a random, block or graft copolymer of a conjugated diene and at least one olefinic monomer copolymerizable therewith.
Claim 4
Dependent Claim 16 words
The process according to claim 2, wherein the conjugated diene has 4 to 12 carbon atoms.
Claim 5
Dependent Claim 27 words
The process according to claim 3, wherein the conjugated diene having 4 to 12 carbon atoms includes 1,3-budtadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, 4,5-diethyl-1,3-octadiene, 3-butyl-1,3-octadiene and chloroprene.
Claim 6
Dependent Claim 20 words
The process according to claim 3, wherein the conjugated diene is selected from the group consisting of 1,3-butadiene and isoprene.
Claim 7
Dependent Claim 20 words
The process according to claim 1, wherein the polymer having olefinic double bonds is polybutadiene, polyisoprene or a butadiene/isoprene copolymer.
Claim 8
Dependent Claim 21 words
The process according to claim 1, wherein the polymer having olefinic double bonds has a 1,2-vinyl content of 10% or more.
Claim 9
Dependent Claim 21 words
The process according to claim 1, wherein the polymer having olefinic double bonds has a molecular weight of 1,000 to 1,000,000.
Claim 10
Dependent Claim 26 words
The process according to claim 1, wherein the inert organic solvent is selected from the group consisting of aliphatic hydrocarbons, alicyclic hydrocarbons, aromatic hydrocarbons and ethers.
Claim 11
Dependent Claim 41 words
The process according to claim 9, wherein the aliphatic hydrocarbons include n-pentane, n-hexane, n-heptane and n-octane; the alicyclic hydrocarbons include cyclopentane, cyclohexane and cycloheptane; the aromatic hydrocarbons include benzene, toluene, xylene and ethylbenzene; and the ethers include diethyl ether and tetrahydrofuran.
Claim 12
Dependent Claim 53 words
The process according to claim 1, wherein a solution of the polymer having olefinic double bonds in the inert organic solvent is kept at a desired temperature, the hydrogenation catalyst is added thereto with or without stirring and the hydrogen is subsequently introduced thereinto to reach a desired pressure to hydrogenate the polymer.
Claim 13
Dependent Claim 46 words
The process according to claim 1, wherein the alkylaluminum is first added to the inert organic solvent, the alcoholic or phenolic hydroxyl group-containing compound is then added thereto, the (A) component is then added and thereafter the polymer having olefinic double bonds is hydrogenated with hydrogen.
Claim 14
Dependent Claim 28 words
The process according to claim 1, wherein the amount of the hydrogenation catalyst is 0.01 to 20 millimoles per 100 g of the polymer having olefinic double bonds.
Claim 15
Dependent Claim 49 words
The process according to claim 13, wherein hydrogen molecule is introduced in the form of a gas into a solution of the polymer having olefinic double bonds in the inert organic solvent with stirring in the presence of the hydrogenation catalyst at a temperature of 0° to 120° C.
Claim 16
Dependent Claim 17 words
The process according to claim 14, wherein the hydrogen pressure is 1 to 100 kg/cm 2 G.

References Cited (Backward Citations)

GB2134909A Cited
US4501857A Cited
US4673714A Cited
JPS6128507A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-24 1994-06-25 1994-12-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-24 1998-06-25 1998-12-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-24 2002-06-25 2002-12-25 $7700.00 Window Closed / Lapsed

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