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US4962162A Expired / Lapsed US ⏱️ 0.0 years remaining

Resin composition of thermosetting resin and thermoplastic resin

Assignee: Teijin Ltd
•
Filing: 1987-09-30
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Granted: 1990-10-09
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Expires: 2007-09-30
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Abstract

Abstract The resin composition which contains thermosetting resin as Component (A), a thermoplastic resin as Component (B), and at least one compound selected from the group consisting of an epoxy resin capable of dissolving the thermoplastic resin and a reactive diluent possessing at least one epoxy group as Component (C) in a ratio such that the proportions of Components (A), (B), and (C) fall respectively in the ranges of 30 to 96% by weight, 2 to 50% by weight, and 2 to 49% by weight, based on the total weight of the resin composition. The resin composition is capable of producing a molded article combining the highly satisfactory mechanical and thermal properties of a thermosetting resin and the highly satisfactory toughness of a thermoplastic resin.

Inventors

  • 👤 Hiroyuki Kosuda
  • 👤 Yasuhisa Nagata
  • 👤 Masato Andoh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 08:10
CPC Classifications
C; C08; C08L; C08L63/00; C08L101/00

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 275 words
A resin composition containing a homogenous mixture of Components (A), (B) and (C) wherein said composition comprises (1) Component (C) as a reactive diluent and resin components consisting of Components (A) and (B), or (2) resin components consisting of Components (A), (B) and (C), wherein a thermosetting resin is Component (A), a thermoplastic resin is Component (B), and at least one compound selected from the group consisting of an epoxy resin capable of dissolving the thermoplastic resin and a reactive diluent possessing at least one epoxy group is Component (C) in a ratio such that the proportions of Components (A), (B) and (C) fall respectively in the ranges of 30 to 85% by weight, 10 to 30% by weight, and 5 to 49% by weight, based on the total weight of the resin composition, wherein the weight ratio of Component (B) to Component (C) is from about 0.2 to about 2; and wherein said thermosetting resin as Component (A) is an epoxy resin selected from the group consisting of a bisphenol A epoxy resin, a urethane modified bisphenol A epoxy resin, a novolak epoxy resin, a cresol novolak epoxy resin, and a glycidyl amine epoxy resin; and wherein said thermoplastic resin as Component (B) is a resin selected from the group consisting of a polycarbonate, a polyether ketone, a polysulfone, a polyether sulfone, a polyether imide and an aromatic polyester; and wherein said at least one of the epoxy resin and the reactive diluent as Component (C) comprises at least one compound selected from the group consisting of glycidyl aniline, phenyl glycidyl ether, glycidyl ester epoxy resin, hexanediol diglycidyl ether, and polypropylene glycol glycidyl ether.
Claim 2
Dependent Claim 275 words
A resin composition containing a homogenous mixture of Components (A), (B) and (C) wherein said composition comprises (1) Component (C) as a reactive diluent and resin components consisting of Components (A) and (B), or (2) resin components consisting of Components (A), (B) and (C), wherein a thermosetting resin is Component (A), a thermoplastic resin is Component (B), and at least one compound selected from the group consisting of an epoxy resin capable of dissolving the thermoplastic resin and a reactive diluent possessing at least one epoxy group is Component (C) in a ratio such that the proportions of Components (A), (B) and (C) fall respectively in the ranges of 30 to 85% by weight, 10 to 30% by weight, and 5 to 49% by weight, based on the total weight of the resin composition, wherein the weight ratio of Component (B) to Component (C) is from about 0.2 to about 2; and wherein said thermosetting resin as Component (A) is an epoxy resin selected from the group consisting of a bisphenol A epoxy resin, a urethane modified bisphenol A epoxy resin, a novolak epoxy resin, a cresol novolak epoxy resin, and a glycidyl amine epoxy resin; and wherein said thermoplastic resin as Component (B) is a resin selected from the group consisting of a polycarbonate, a polyether ketone, a polysulfone, a polyether sulfone, a polyether imide and an aromatic polyester; and wherein said at least one of the epoxy resin and the reactive diluent as Component (C) comprises at least one compound selected from the group consisting of glycidyl aniline, phenyl glycidyl ether, glycidyl ester epoxy resin, hexanediol diglycidyl ether, and polypropylene glycol glycidyl ether.
Claim 3
Dependent Claim 33 words
The resin composition as in claim 1, wherein said glycidyl amine epoxy resin is a resin selected from the group consisting of a triglycidyl amine epoxy resin or a tetraglycidyl amine epoxy resin.
Claim 4
Dependent Claim 26 words
The resin composition as in claim 1, wherein said epoxy resin as Component (C) is selected from the group consisting of a glycidyl ester epoxy resin.
Claim 5
Dependent Claim 18 words
The resin composition as in claim 1, wherein said thermoplastic resin as Component (B) is a polyether sulfone.
Claim 6
Dependent Claim 18 words
The resin composition as in claim 1, wherein said thermoplastic resin as Component (B) is a polyether imide.
Claim 7
Dependent Claim 16 words
The resin composition as in claim 1, wherein said thermoplastic resin as Component (B) is polysulfone.
Claim 8
Dependent Claim 17 words
The resin composition as in claim 1, wherein said thermoplastic resin as Component (B) is a polycarbonate.
Claim 9
Dependent Claim 30 words
The resin composition as in claim 1, wherein Components (B) and (C) fall respectively within the ranges of from 10 to 30% by weight and 5 to 30% by weight.
Claim 10
Dependent Claim 12 words
The resin composition as in claim 1, further comprising a reinforcing fiber.
Claim 11
Dependent Claim 28 words
The resin composition as in claim 14, wherein said fiber is selected from the group consisting of a carbon fiber, a glass fiber and an aromatic polyamide fiber.
Claim 12
Dependent Claim 29 words
The resin composition as in claim 14, wherein the amount of said reinforcing fiber is up to about 70% by volume based on the total volume of said composition.
Claim 13
Dependent Claim 24 words
The resin composition as in claim 1, further comprising at least one of a cross-linking reaction initiator, a curing agent, and a curing accelerator.

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3.5 Years (Year 4) 1993-10-08 1994-04-09 1994-10-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-10-08 1998-04-09 1998-10-09 $3760.00 Window Closed / Lapsed
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