Thermistor composition

Claim 1

A thermistor comprising a layer of a composition consisting essentially of an admixture of finely divided particles of (a) 5-60% wt. of a ruthenium-based pyrochlore; (b) 95-40% wt. of a borosilicate glass or mixture of glasses containing by mole %, basis total glass, (1) 65-85% glass-forming oxides containing 25-55% B 2 O 3 , 40-10% SiO 2 and 30-0% other glass-forming oxides selected from Al 2 O 3 , Bi 2 O 3 , ZrO 2 and mixtures thereof, and (2) 35-15% glass modifying oxides consisting essentially of 3-35% alkaline earth metal oxide(s) of which no more than about 10% is MgO and 0-28% replacement oxide(s) selected from the group consisting of CuO, Cu 2 O, PbO, ZnO and mixtures thereof, of which none exceeds 10% and the total of which does not exceed 80% of the total glass modifying oxides, the viscosity of the glass upon firing at a peak temperature of 700°-1000° C. being from 10 to 10,000 poises, both of components (a) and (b) being dispersed in (c) an organic medium, which layer has been printed upon a substrate and fired to effect volatilization of the organic medium therefrom and liquid phase sintering of the glass.

Claim 3

A method for making a thermistor comprising sequential steps of (a) applying to a substrate a thick film layer of a composition comprising an admixture of finely divided particles of (a) 5-60% wt. of a ruthenium-based pyrochlore; (b) 95-40% wt. of a borosilicate glass or mixture of glasses containing by mole %, basis total glass, (1) 65-85% glass-forming oxides containing 25-55% B 2 O 3 , 40-10% SiO 2 and 30-0% other glass-forming oxides selected from Al 2 O 3 , Bi 2 O 3 , ZrO 2 and mixtures thereof, and (2) 35-15% glass modifying oxides consisting essentially of 3-35% alkaline earth metal oxide(s) of which no more than about 10% is MgO and 0-28% replacement oxide(s) selected from CuO, Cu 2 O, PbO, ZnO and mixtures thereof, of which none exceeds 10% and the total of which does not exceed 80% of the total glass modifying oxides, the viscosity of the glass upon firing at a peak temperature of 700°-1000° C. being from 10 to 10,000 poises, both of components (a) and (b) being dispersed in (c) an organic medium, and (b) firing the applied layer to effect volatilization of the organic medium therefrom and liquid phase sintering of the glass.

Claim 4

A method for making a thermistor comprising sequential steps of (a) applying to a substrate a thick film layer of a composition comprising an admixture of finely divided particles of (a) 5-60% wt. of a ruthenium-based pyrochlore; (b) 95-40% wt. of a borosilicate glass or mixture of glasses containing by mole %, basis total glass, (1) 65-85% glass-forming oxides containing 25-55% B 2 O 3 , 40-10% SiO 2 and 30-0% other glass-forming oxides selected from Al 2 O 3 , Bi 2 O 3 , ZrO 2 and mixtures thereof, and (2) 35-15% glass modifying oxides consisting essentially of 3-35% alkaline earth metal oxide(s) of which no more than about 10% is MgO and 0-28% replacement oxide(s) selected from CuO, Cu 2 O, PbO, ZnO and mixtures thereof, of which none exceeds 10% and the total of which does not exceed 80% of the total glass modifying oxides, the viscosity of the glass upon firing at a peak temperature of 700°-1000° C. being from 10 to 10,000 poises, both of components (a) and (b) being dispersed in (c) an organic medium, and (b) firing the applied layer to effect volatilization of the organic medium therefrom and liquid phase sintering of the glass.